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FBP - Granulator INR 0 INR 0
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FBP - Granulator

Fluid Bed Equipment-Processor- Top Spray Granulation High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic  Application & Process : • Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. • Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Different Batch size capacity model available. • Granulation system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Colloid Mill Machine INR 0 INR 0
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Colloid Mill Machine

Colloid Mill (Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process)  Application & Process : • A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. • The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to adjustment gap between rotor and stator. • Three way cock assembly with re-circulating pipe. • Easy to Moveable and dismantle all contact parts for cleaning. • Silicon food grade seal. • Separate discharge spout for highly viscous products.  Optional Features : • Horizontal / Vertical Drive. • Water cooling system. • Flame Proof Electrical.  Safety Features : • Overload pressure release mechanism.

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Ipc Bin Loader INR 0 INR 0
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Ipc Bin Loader

IBC - Bin Loader (Easy dust free Loading and Unloading for Inline process)  Application & Process : • The IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG bowl, hopper of tablet press, Container of blender, Load tablet in to hopper of blister pack & Coating Machine and as well as used for online sifting and milling. • The IPC Bin Loader consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position, slew the column to swivel the bin over inlet of the next processing equipment, then it could be unload by opening of butterfly on the whatever next processing equipment.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Suitable for inline process with Milling and Sifter • Suitable for load material on High shear mixer, Blender, Tablet Press, Autocoater & Blister Pack Machines. • 360 degree Swiveling movement of lifting arm. • Loading height designed as per end user requirement and slab hight. • Structure cladding is S.S.304 quality and matt finished. • Hydraulic power pack system for lifting. • If the power goes off, the loader remains where it was. • Limit switches are provided to stop the hydraulic drive when the stroke is competed.

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Inline High Shear Homogenizer INR 0 INR 0
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Inline High Shear Homogenizer

Inline High Shear Dispersion Homogenizer (Liquid-Powder High Shear Homogenize mixing and dispersing inline process)  Application & Process : • The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. • The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring. • Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.  Salient Features : • Design is cGMP with all contact parts AISI 316. • Capacity up to 5,000 liters. • Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch • Energy savings when compared with in-tank mixers, colloid mills and homogenizers. • Increased capacity when compared with colloid mills and homogenizers • Improved product quality and shelf-life stability. • High Differential Velocities.

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V-Cone Blender INR 0 INR 0
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V-Cone Blender

V Shape Mixer Blender (Effective process technik of uniform mixing, lubricating & blending of dry powder & granules)  Application & Process : • "V" Shape Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries • The product containers have "V" shape so it crated continuously split and recombines of the material with more tumbler and friction effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the 'V" shape blender drum. The 'V" shape blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • 'V' shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • 2 Nos. Charging hole with hinged lid with seal for charging and cleaning. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time.  Optional Features : • Interchangeable with different capacity 'V" shape product container. • Rotary Intensifier with AC variable drive. • AC Frequency variable drive for product container. • PLC Controls with HMI touch screen, • Flame proof motor and Push Button station. • Inline milling and loading with vacuum transfer systems. • Charging Option : 1. Loading & Unloading by Product container with Jacking trolley. 2. Vacuum conveying system. 3. Bin loading by hydraulic hoist.  Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.

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Cone Blender INR 0 INR 0
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Cone Blender

Double Cone Blender (Effective Process Technic of uniform mixing, lubricating & blending of dry powder & granules)  Application & Process : • Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries • • The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • Charging hole with hinged lid with seal for charging and cleaning. • The product container rotates on sped 8 RPM. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time.  Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.  Optional Features : • Rotary Intensifier with AC variable drive. • AC Frequency variable drive for product container. • PLC Controls with HMI touch screen, • Flame proof motor and Push Button station. • Inline milling and loading with vacuum transfer systems. • Charging Option: 1. Loading & Unloading by Product container with Jacking trolley. 2. Vacuum conveying system. 3. Bin loading by hydraulic hoist.

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Roto Cone Dryer INR 0 INR 0
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Roto Cone Dryer

Roto Cone Vacuum Dryer (High precision low temperature vacuum Drying & Mixing Process Technology)  Application & Process : • The Roto Double Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. The Double Cone Rotating Vacuum Drying Equipment is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum pump. Therefore the vacuum drier is formed. The drier is advanced in design, simple in inner structure, easy for cleaning, to discharge all raw material, convenient in operation and improving work environment. Meanwhile raw material is rotating accompanying with the rotating of container; raw materials cannot be accumulated onto the wall of container, so it has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature. It can widely apply to dry raw materials of pharmaceuticals, chemical, Pesticides, foodstuff , dyestuff and so on industries. The equipment is in conformity with the requirements of "GMP". If the solvent does not recover, the condenser may be not used. 1. Material that cannot undertake high temperature. 2. Material that is easy to oxidize. 3. Material that do not permit to destruct. 4. To recover material with residual volatile. 5. Material with vigorous irritative and toxicity • The Roto Cone Vacuum Drier consists of a jacketed double conical shell rotating around 6 RPM with under the state of vacuum inside the shell, pass steam or hot water in to jacket for heating. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The vaporized steam can be pumped out through vacuum exhaust pipe when the damp raw material absorbed heat. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell, the dry speed of raw material is quickened and uniform drying efficiency is raised too. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • Simple & compact Design for Easy to operate, clean, convenient & user friendly. • Automated mixing and Drying process in single bowl. • Dust free operation. • High vacuum operation • Low temperature drying. • Solvent recovery • Continuous rotation of container, material will make complex impacting motion in the container and reach to uniform mixing and drying at low temperature.. • Continues vacuum maintenance during process. • Vacuumized closed system with condenser, Receiver for solvent recovery & Cyclone separator to recovery the solid particle. • Rapid & Complete discharge / Zero holdup after discharge • The product dried is homogeneous with uniform properties. • Very low value of final moisture even at low drying temperatures. • Inside Filter assembly with 5 Micron.  Safety Features : • Temperature controls, Process controls, Vacuum relief valve, Over load protection and Emergency stop.  Optional Features : • Option for advance PLC Controls with HMI touch screen.. • Option for Flame Proof Electrical. • Option for lump breaker. • Option for condenser, Receiver & Cyclone for solvent recovery. • Option for heating media steam/ hot water / hot oil.

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Tippler loader INR 0 INR 0
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Tippler loader

Tippler - Lifting & Tipping Device (Easy dusts free unloading of FBD Bowl with inline size reduction Technic)  Application & Process : • The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload fluid bed dryer bowl material in to Cone mill OR Multi mill OR Oscillating granulator in a dust free way for down sizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping. • The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process. • Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling • Eliminates tedious and unhygienic manual handling of products. • Tilting arrangement with a single point pivot ensures GMP with ease of operations. • 180 degree swiveling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required. • Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls. • Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab. • Suitable view glass window provided on the conical tapering portion of the tipper, which acts like a view window. • Stainless steel lift yoke with integral rotation drives for rotation of discharge cone and container.

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