http://WWW.PRISMPHARMAMACHINERY.CO.IN
PRISMPHARMAMACHINERY 597c6522aa50d40ad08c09e4 False 78 142
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2019-01-08T12:22:51

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 Blenders - Double Cone Blender  Effective Process Technic of uniform mixing, lubricating & blending of dry powder & granules  Application & Process : 1. Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries 2. The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • Charging hole with hinged lid with seal for charging and cleaning. • The product container rotates on sped 8 RPM. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time.  Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.  Optional Features : • Charging Option: 1. Loading & Unloading by Product container with Jacking trolley. 2. Vacuum conveying system. 3. Bin loading by hydraulic hoist. • Rotary Intensifier with AC variable drive. • AC Frequency variable drive for product container. • PLC Controls with HMI touch screen, • Flame proof motor and Push Button station. • Inline milling and loading with vacuum transfer systems.
2019-01-08T12:01:05

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 Automatic Tablet Coater- Film & Sugar Coating  High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technic • Application & Process : 1. The Prism's advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc. 2. Automatic Tablet Coater is designed for the application of: • Film Coating with organic solvent, Enteric Coating and aqueous coating • Sugar Coating  Working Principle : • The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen. • Flexible batch operations • Complete separation of production and technical area • Extremely user friendly software and operation through PLC • The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door. • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face. • Perforated Pan having variable speed through AC frequency Drive. • Pan mouth closed with Stainless steel door with a glass for process visualization. • A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover. • FLP Fluorescent Light is provided for illumination inside the pan • All doors, safety guards and covers are provided with a silicon food grade seals • Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer. • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. • Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning. • Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck. • Inlet air and Exhaust air flow controls through AC Frequency drive of both blower. • Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumiditifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron. • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality. • Treatment of exhaust air for pollution free operation. • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area. • Tablet discharging facility will be through the special diverter assembly • Advanced CIP /WIP System is provided for pan internal by spraying ball and outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air. • All motor are flam proof/ Explosion proof provided. • Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens make for complete automatic coating process and batch data receipt management Also option for SCADA connectivity with FDA 21 CFR part 11 • The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.  Optional Features : • Interchangeable Pan • Solid Pan for confectionery products. • Wet Scrubber • Dry Dust Collector • Dehumidifier • Steam or Electric Heat Exchanger. • Tablets charging by bin loader. • SCADA Connectivity.
2019-01-08T10:19:52

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 Vibro Sifter  Application & Process : • Compact Sieving & Grading Process Technic 1. Vibro Sifter is used for screening, sieving, grading for solid-liquid separation, process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids are generally having different properties) and solid to liquid material. It used in various industries such as Pharmaceutical, Chemicals, Cosmetics, plastics, paints, plastic, minerals, rubber compounds, metal powders, detergents, pesticides and fertilizers, dyestuff and pigments 2. Vibro sifter consists of a screen placed on the base plate attached centrally to gyratory motor. The material fed through the inlet located on the top is dropped on the screen. The particles smaller than the mesh size passes from the screen and the larger sized particles are released through an outlet. The combination of vibratory motor and the weights placed on top and bottom of screen gives the desired filtration or separation of the material. Total assembly is mounted on suitable springs so that it becomes an independent body which vibrates without parting any vibrations to the foundations.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Powerful vibration by gyratory motion by special Vibro motor. • Side outlet & fines discharge. • Easy movable & clean. • Noiseless operation. • Lead free and Silicon seal sieve.
2019-01-05T11:04:46

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 Fluid Bed Dryer • High Precision Fluidize Fast Drying & Agglomerating Process Technic  Application & Process : 1. Prism Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. 2. The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 3. The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding, and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. 4. The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. 5. Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. 6. The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Single piece construction with Integrated retarding expansion chamber cum filter bag housing • Batch type dryer with available capacity 30 kg to 500 kg. Batch size • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. • Exhaust air blower with dynamic balance fan. • Built in Explosion vents and isolation valve protect equipment. • Automatic Temperature controls for Inlet Air and Process cycle time controls. • Washable filter media, FDA approved. • Auto pneumatic filter bag shacking system. • Sampling pot on product container. • Electric and Pneumatic controls panel.  Optional Features : • Additional Product container. • Advance PLC controls with touch screen • Double scan AHU with Dehumidifier. • Steam or Electric Heater • Exhaust AHU with Filter • Silencer at exhaust blower. • CIP - WIP system. • Explosion proof motor and push button. • Solid flow detection System. • Differential Pressure gauge for filter. • Standard model machine with contact parts in S.304 & Non contact parts epoxy painted.  Safety Features : • Product Bowl interlocking mechanism. • Automatic Temperature & controls, Process cycle controls. • Explosion flap ensure at retarding chamber. • Safe earthling system for static current. • Air pressure switch installed to ensure pressure is in limit. • Overload relay Protection and Emergency stop button.
2019-01-05T09:47:23

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 Blenders - "V" Shape Mixer Blender 1. Effective process technik of uniform mixing, lubricating & blending of dry powder & granules • Application & Process : 2. "V" Shape Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries 3. The product containers have "V" shape so it crated continuously split and recombines of the material with more tumbler and friction effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the 'V" shape blender drum. The 'V" shape blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity. • Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • 'V' shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • 2 Nos. Charging hole with hinged lid with seal for charging and cleaning. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time. • Optional Features : 1. Charging Option : • Loading & Unloading by Product container with Jacking trolley. • Vacuum conveying system. • Bin loading by hydraulic hoist. 2. Interchangeable with different capacity 'V" shape product container. 3. Rotary Intensifier with AC variable drive. 4. AC Frequency variable drive for product container. 5. PLC Controls with HMI touch screen, 6. Flame proof motor and Push Button station. 7. Inline milling and loading with vacuum transfer systems. • Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.
2018-09-21T10:10:16

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 Colloid Mill  Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process  Application & Process : 1. A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. 2. The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to adjustment gap between rotor and stator. • Three way cock assembly with re-circulating pipe. • Easy to Moveable and dismantle all contact parts for cleaning. • Silicon food grade seal. • Separate discharge spout for highly viscous products.  Optional Features : • Horizontal / Vertical Drive. • Water cooling system. • Flame Proof Electrical.  Safety Features : • Overload pressure release mechanism.
2018-09-13T11:54:04

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 High Shear Mixer Granulator-HSMG / Rapid Mixer Granulator - RMG  High Performance Mixing and Wet Granulation Process Technic • Application & Process : 1. The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. 2. High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. 3. The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.  Salient Features : • High speed mixing & granulating • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Automated maxing and granulating process in single bowl. • High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Unique design with four arm mixing impeller with blade angle to pushing product radically outward. • Chopper blade designed to cuts lumps and make granules. • Dual speed mixing impeller for mixing and intensify chopper for granulating. • Flush fitting discharge plug is electro pneumatically operated. • Air pursing for seal for both shafts.  Optional Features : • PLC Controls with HMI touch screen, • Inline Milling at discharge, • Variable speed drive for main impeller and chopper. • Product bowl Jacketing for heating/ cooling and vacuumized mixing process. • Binder adding by spraying system with peristaltic pump. • Material charging by bin loader with IBC. • Flame proof motor and electrical.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit. • Limit switch installed at discharge to ensure product container underneath of discharge. • Overload relay Protection and Emergency stop button
2018-09-08T08:39:03

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 Blenders - "V" Shape Mixer Blender  Effective process technic of uniform mixing, lubricating & blending of dry powder & granules  Application & Process : 1. "V" Shape Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries 2. The product containers have "V" shape so it crated continuously split and recombines of the material with more tumbler and friction effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the 'V" shape blender drum. The 'V" shape blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • 'V' shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • 2 Nos. Charging hole with hinged lid with seal for charging and cleaning. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time.  Optional Features : • Charging Option : 1. Loading & Unloading by Product container with Jacking trolley. 2. Vacuum conveying system. 3. Bin loading by hydraulic hoist. • Interchangeable with different capacity 'V" shape product container. • Rotary Intensifier with AC variable drive. • AC Frequency variable drive for product container. • PLC Controls with HMI touch screen, • Flame proof motor and Push Button station. • Inline milling and loading with vacuum transfer systems.  Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.
2018-09-06T11:59:47

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 Blenders - "V" Shape Mixer Blender  Effective process technik of uniform mixing, lubricating & blending of dry powder & granules  Application & Process : 1. "V" Shape Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries 2. The product containers have "V" shape so it crated continuously split and recombines of the material with more tumbler and friction effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the 'V" shape blender drum. The 'V" shape blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • 'V' shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • 2 Nos. Charging hole with hinged lid with seal for charging and cleaning. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time.  Optional Features : • Charging Option : 1. Loading & Unloading by Product container with Jacking trolley. 2. Vacuum conveying system. 3. Bin loading by hydraulic hoist. • Interchangeable with different capacity 'V" shape product container. • Rotary Intensifier with AC variable drive. • AC Frequency variable drive for product container. • PLC Controls with HMI touch screen, • Flame proof motor and Push Button station. • Inline milling and loading with vacuum transfer systems.  Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.
2018-08-31T10:20:48

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 Blenders - Double Cone Blender  Effective Process Technic of uniform mixing, lubricating & blending of dry powder & granules  Application & Process : 1. Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries 2. The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Double Cone shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. • Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.. • Enclosed rigid drive with reduction gear box and motor. • "A" type rigid structure of the machine with two sides resting of product container. • Product container having discharge with butterfly valve and man hole. • Charging hole with hinged lid with seal for charging and cleaning. • The product container rotates on sped 8 RPM. • Safety reeling provided for rotating area of product container. • Fixed baffles provided for lumps braking. • Electric controls panel with cycle time. • Double Cone Blender  Safety Features : • Safety reeling with limit switch. • Overload protection and emergency stop.  Optional Features : • Charging Option: 1. Loading & Unloading by Product container with Jacking trolley. 2. Vacuum conveying system. 3. Bin loading by hydraulic hoist. • Rotary Intensifier with AC variable drive. • AC Frequency variable drive for product container. • PLC Controls with HMI touch screen, • Flame proof motor and Push Button station. • Inline milling and loading with vacuum transfer systems.
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