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Mini Multi Mill INR   0 INR  0
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Mini Multi Mill

Laboratory Scale Multi Mill The Milling & Size reduction Process  Application & Process : • Table top Laboratory Multi Mill is used for wet and dry granulation in pharmacy colleges, R&D institutions and pharmaceutical industry for research and development of pharmaceutical products. • • It is a self contained portable unit useful for granulating, pulverizing, mixing and size reduction. The Multi mill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. • • The material is fed in the hopper, shredded and milled through beaters consisting of knife and impact edges. The rotation speed and direction of beaters could be adjusted through control panel. The material then passes through the cylindrical screen in spiral motion which helps keeping the temperature low and avoids chocking of material during the process. The material is collected in the container placed under the hopper. • • In multi mill particle size reduction is done through impact in air, on material by blades moving at high speeds, inside a cylindrical hopper.  New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to moveability. • Direct drive with A C Frequency variable speed up to 2880 RPM. • High operating simplicity for easy cleaning of contact parts • Option for different sizes of perforated sieve. • "CE" certificate.

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FBPC - Wurster Coater INR   0 INR  0
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FBPC - Wurster Coater

Fluidized Bed Coater- Wurster Coater- Pellet Coater High Precision Fluidize Pellets Coating & Drying Process Technology  Application & Process : • Prism Fluid Bed Processing involves Pellets and Granules coating and drying of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharmaceuticals Institutes. • The equipment is use application for following process. 1. Aqueous or Solvent based solutions or suspensions 2. Enteric Release coatings 3. Controlled release coatings. 4. Fine particle coatings 5. Active layering.  Depending on the application required Prism fluid bed Equipment can be configured into designs as follows : • Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating : This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pellets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating. • Different Batch size capacity model available. • Granulation and Coating system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Only Top spray Granulator Model • Only with Bottom Wurster coater • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Tippler loader INR   0 INR  0
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Tippler loader

Tippler - Lifting & Tipping Device (Easy dusts free unloading of FBD Bowl with inline size reduction Technic)  Application & Process : • The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload fluid bed dryer bowl material in to Cone mill OR Multi mill OR Oscillating granulator in a dust free way for down sizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping. • The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process. • Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling • Eliminates tedious and unhygienic manual handling of products. • Tilting arrangement with a single point pivot ensures GMP with ease of operations. • 180 degree swiveling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required. • Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls. • Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab. • Suitable view glass window provided on the conical tapering portion of the tipper, which acts like a view window. • Stainless steel lift yoke with integral rotation drives for rotation of discharge cone and container.

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OG INR   0 INR  0
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OG

Oscillating Granulator High Speed Uniform Granulation Process Application & Process : Oscillating granulator is used for gentle homogenization, size reduction, grading and sieving of dry, sensitive powders and granules in pharmaceutical, chemical and food industries. Oscillating Granulator has one rotor with five edges, which oscillate on horizontal axis at about 180 per minutes. There is one half round sieve mounted at the bottom of the rotor. Product is charged from the top through in feed hopper and material falls on the rotor lades. The particles are broken by a set of oscillating bars arranged in cylindrical form over a screen of suitable mesh. Due to the sharp edges on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Uniformly granulation & fewer fines of wet material and dry materials. • Rotor move oscillating motion with 180 stroke per minute. • Easy to operate; move, clean, convenient, • An Inline granulation & user friendly. • Zero dusting & maintenance free. Optional Features : • Flame proof motor and Push Button Station. • Inline granulation with Roll compactor & Tipper with FBD Bowl. Safety Features : • Limit switch at charging hopper & over load relay protection.

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Multi Mill Machine INR   0 INR  0
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Multi Mill Machine

Multi Mill (The Milling & Size reduction Process)  Application & Process : • Multi Mill is used for wet and dry granulation, pulverization, milling, shredding, chopping, size reduction in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins industries • In multi mill particle size reduction is done through impact in air, on material by blades moving at high speeds, inside a cylindrical sieve. The particles of the desired size pass out through the screen placed inside the hopper.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304 • High speed milling, granulating, pulverizing, mixing and size reduction of wet & dry material. • Output capacity 50 Kg to 200 Kg per hour.. • Easy removable contact parts for cleaning & inspection. • Easy Mobility. • Variable force by swing better having knife & impact edges are rotating within screen. • Direction of beaters can be changed by forward- reversible switch. • Various combinations of perforated sieves & wire mesh.  Optional Features : • AC frequency drive for variable speed. • Belt less Drive • Inline milling process with HSMG and Sifter • Flame Proof electrical.  Safety Features : • Over load protection.

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Planetary Mixer INR   0 INR  0
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Planetary Mixer

Ultra Mixer Application & Process: Ultra Mixer/Vacuum Mixer/Planetary Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity. Application  Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste  Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks  Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap  Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine  Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint Working Principle: The basis of mixing system of Ultra Planetary Mixer is a combination of counter – rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately. Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter – rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control. Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air. A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition. Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container. Design Features: • Designed strictly compliance with the stipulation of cGMP • Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality. • Machine compact in designed single base structure to for simplicity in mounting. • Top Ultra mixer agitator with extremely efficient shearing force. • Contra Movement of the agitator blade means the both anchor stirrer move anti direction. • The both agitator having nos. paddle with 45°C • Homogenizer located at lowest point in the vessel for internal homogenization. • Top lid is mounted with hydraulic lifting device. • Integrated vacuum pump and vacuum equipments with manual controls. • Tilt able product bowl to discharge product or clean. • Top lid having connection for vacuum and charging of the material and visualize window. • Manual operated valves • Outer agitator is fitted with self pressure adjustment Teflon scrapper and drives through hollow shaft gear box with motor. • Centre agitator is having separate drive with gearbox with motor. • The scrapper is made from Teflon. Optional Features: • Ac Frequency Drive with variable speed for main agitator, counter agitator and homogenizer. • Mixing bowl with heating / cooling jacket and insulated. Safety Features: • Emergency stop button • Safety vacuum pressure valve • Limit switch at top lid • Over load protection by relay. • Semi automatic control system and safety equipments.

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FBPC INR   0 INR  0
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FBPC

Fluid Bed Equipment (High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technology) Application & Process: Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process: The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure. 3. Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating. • Different Batch size capacity model available. • Granulation and Coating system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating. Optional Features: • Only Top spray Granulator Model • Only with Bottom Wurster coater • Combo model with Granulator and Pallets Coater. • Flame Proof Electrical. Safety Features: • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Tray Dryer INR   0 INR  0
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Tray Dryer

Vacuum Tray Dryer (High precision low temperature vacuum Drying & Mixing Process Technology) Application & Process: . The Vacuum Shelf Tray Dryers are used to het and dry material under the state of vacuum is called vacuum drying and where difficulties in drying materials due to high toxic contents, hygroscopic in nature, heat sensitive. It is widely used in the pharmaceutical, chemical, foodstuff and electronic industries. The Vacuum Shelf Dryer is basically a tray dryer working under vacuum conditions. Its use vacuum to pump air and humidity out from the closed heat chamber due to vacuum making the chamber on the vacuum state thus increased drying rate greatly and saved energy. The boiling point of the material to be brought down for drying and the entire system is in a closed loops so, no contamination occurs. The evaporation’s evolved during the drying process is cooled down through a connected condenser and collected in receiver. The vacuum shelf dryer when combined with solvent extraction system, ensures that almost all of evaporating vapors is recovered and condensed in to a receiver. Vacuum shelf dryer is closed chamber with heavy structure with air lock doors, Jacketed and insulated body. Inside chamber there are shelves for resting tray. The top most shelf is a dummy shelf to ensure proper heating and to block dried powder from escaping into the solvent extraction system. Others shelves are manufactured in hollow construction with baffles cum stiffeners placed in between. Each shelf has an inlet and outlet nozzle. Each shelf is connected through these nozzles to an inlet and outlet header. Hot media is passed through the Inlet Header and in turn to each shelf. The hot media flows through the shelves in a serpentine fashion ensuring faster heat transfer to the surface, which in turn heats up trays placed on the shelves. The hot media flows out from the shelves through the Outlet Header. The Inlet and Outlet Headers are designed such that the flow of the heating media is equally distributed into the each of the shelves. The Dryer chamber is constructed from heavy thickness plates to ensure that there is no buckling during the vacuum operation. Additional limpet coils/jacket is provided to further stiffen the body and also to pass the hot media. The chamber is provided with a heavy door with a adequate locking arrangement. The Dryer Chamber is connected through a evaporations column to a shell & tube type condenser, which in turn is connected to a receiver. Vacuum is applied to the condenser receiver and evaporate cooled in condenser and collected in the receiver before it is goes into the vacuum pump.The Condensate Receiver is connected to a Vacuum Trap, to ensure that any un cooled vapours arising from the receiver is trapped and allowing very minimal contents of the vapour to pass into the Vacuum Pump. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304….. • Dust free operation. • High vacuum operation • Low temperature drying. • Solvent recovery • Vacuumized drying chamber. • Available in 6,12, 24 & 48 Trays • Hollow shelf connections are located external to the dryer chamber and are manifolded to provide even heating.. • Sight glasses in door provide maximum interior visibility. • Slop bottom for draining includes manual drain valve. • Condenser and condensate receiver are easy installed for solvent recovery. • Single Point Control for all pumps & Controllers • Tray size 400 x 800x 30 mm and 10 liter volume. • Designed such that all auxiliary equipments can be placed in utility area, ensuring huge cost savings incurred for setting up & running clean room area. Optional Features: • Option for advance PLC Controls with HMI touch screen.. • Option for Flame Proof Electrical. • Option for Automatic Charging • Option for lump breaker. • Option for condenser, Receiver & Cyclone for solvent recovery. • Option for heating media steam/ hot water / hot oil. Safety Features: • Temperature controls • Vacuum relief valve • Over load protection • Emergency stop

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