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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin) INR   0 INR  0
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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin)

 Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. • We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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Lab FBPC INR   0 INR  0
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Lab FBPC

Laboratory Scale Fluid Bed Processor & Coater Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating.  Application & Process : • The prism compact NewLABOgranulatorcoater-COMBO model Fluid bed technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. • The overall concepts of the NewLABOgranulatorcoater-COMBO steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. 1 The Drying process : Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air. 2 The Granulating by Top Spraying System : The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process. Ingredients are mixed and pre-heated by an upward flow of heated air. Granulation occurs by spraying liquid into the fluidized powder. The granules are subsequently dried with heated air. The top spray granulator can also used for top spray coating, layering from liquids, and instantizing. 3 The Pellets Coating by Bottom Spraying - Wurster System : A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without agglomeration. Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product. The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying, granulating, Coating & Pelletizing. • Auto process controls for top spray granulation and bottom spray coating system with advance PLC controls system with HMI Touch screen. • Top spray system for Making granules from powder. • Wurster coater by Bottom spraying for Pellet and granules coating. • Top spaying & Bottom spraying system with precise flow control peristaltic pump. • Continuous Air flow with blow-back air for filter cleaning. • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Combo model, Only for granulation with top Spraying system and Only for Coater with Bottom spraying system  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature/ heating & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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Bin Washing System - CIP / WIP INR   0 INR  0
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Bin Washing System - CIP / WIP

Bin Washing System : CIP / WIP Closed Clean In Place / Wash in Place System for IBC Bin  Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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FBP - Granulator INR   0 INR  0
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FBP - Granulator

Fluid Bed Equipment-Processor- Top Spray Granulation High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic  Application & Process : • Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. • Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Different Batch size capacity model available. • Granulation system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Colloid Mill Machine INR   0 INR  0
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Colloid Mill Machine

Colloid Mill (Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process)  Application & Process : • A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. • The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to adjustment gap between rotor and stator. • Three way cock assembly with re-circulating pipe. • Easy to Moveable and dismantle all contact parts for cleaning. • Silicon food grade seal. • Separate discharge spout for highly viscous products.  Optional Features : • Horizontal / Vertical Drive. • Water cooling system. • Flame Proof Electrical.  Safety Features : • Overload pressure release mechanism.

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Roto Cone Dryer INR   0 INR  0
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Roto Cone Dryer

Roto Cone Vacuum Dryer (High precision low temperature vacuum Drying & Mixing Process Technology)  Application & Process : • The Roto Double Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. The Double Cone Rotating Vacuum Drying Equipment is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum pump. Therefore the vacuum drier is formed. The drier is advanced in design, simple in inner structure, easy for cleaning, to discharge all raw material, convenient in operation and improving work environment. Meanwhile raw material is rotating accompanying with the rotating of container; raw materials cannot be accumulated onto the wall of container, so it has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature. It can widely apply to dry raw materials of pharmaceuticals, chemical, Pesticides, foodstuff , dyestuff and so on industries. The equipment is in conformity with the requirements of "GMP". If the solvent does not recover, the condenser may be not used. 1. Material that cannot undertake high temperature. 2. Material that is easy to oxidize. 3. Material that do not permit to destruct. 4. To recover material with residual volatile. 5. Material with vigorous irritative and toxicity • The Roto Cone Vacuum Drier consists of a jacketed double conical shell rotating around 6 RPM with under the state of vacuum inside the shell, pass steam or hot water in to jacket for heating. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The vaporized steam can be pumped out through vacuum exhaust pipe when the damp raw material absorbed heat. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell, the dry speed of raw material is quickened and uniform drying efficiency is raised too. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • Simple & compact Design for Easy to operate, clean, convenient & user friendly. • Automated mixing and Drying process in single bowl. • Dust free operation. • High vacuum operation • Low temperature drying. • Solvent recovery • Continuous rotation of container, material will make complex impacting motion in the container and reach to uniform mixing and drying at low temperature.. • Continues vacuum maintenance during process. • Vacuumized closed system with condenser, Receiver for solvent recovery & Cyclone separator to recovery the solid particle. • Rapid & Complete discharge / Zero holdup after discharge • The product dried is homogeneous with uniform properties. • Very low value of final moisture even at low drying temperatures. • Inside Filter assembly with 5 Micron.  Safety Features : • Temperature controls, Process controls, Vacuum relief valve, Over load protection and Emergency stop.  Optional Features : • Option for advance PLC Controls with HMI touch screen.. • Option for Flame Proof Electrical. • Option for lump breaker. • Option for condenser, Receiver & Cyclone for solvent recovery. • Option for heating media steam/ hot water / hot oil.

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Conventional Tablet Coating Machine INR   0 INR  0
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Conventional Tablet Coating Machine

Conventional Coating Machine (Conventional Tablet Coating Technic - Sugar & Film) CONVENTIONAL COATING : Pan Size: 24"/30"/36"/42"/48"/60"  Application & Process : • Conventional coating machine are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds. • The product is to be filled inside the pan. During the rotation motion, coating material is sprayed by spraying system according to the technological process and rational technological process. So process materials (product) are coated due to rotating pan. The coating round pot is rotated by variable speed. At the same time hot air is supplied through inbuilt Hot air blower system which dries rapidly (heating or cooling) and evenly thus forming a solid and smooth surface.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316/304 & non contact parts AISI 304. • Conventional coating system for manual film coating and sugar coating. • Machine is designed with fabricated structure fitted with SS enclosure which makes simple, cleanable outside covering and mounted on anti vibration pad. • Closed powerful pan drive with reduction gearbox and motor by variable speed pulley. • Movable hot air blowing system with electric heater. • Easy to replace polishing pan and other size coating pan.  Optional Features : • A.C. frequency Drive for pan. • Fixed or detachable type baffles. • Interchange different size Pan & Polishing Pan • Atomized Spraying system with Spray Gun, Peristaltic Pump and Solution tank and Electro Pneumatic controls. • Pressurized vessel with spray gun. • Flame Proof Electrical. • Pellegrini type Coating machine.  Safety Features : • Overload pressure release mechanism.

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Dispohomo Reactor: High Shear Dispersion Homogenizer INR   0 INR  0
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Dispohomo Reactor: High Shear Dispersion Homogenizer

Liquid High Shear Homogenize mixing and dispersing inline process  Application & Process : • Prism has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules.Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. • A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.

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