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Lab FBPC INR   0 INR  0
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Lab FBPC

Laboratory Scale Fluid Bed Processor & Coater Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating.  Application & Process : • The prism compact NewLABOgranulatorcoater-COMBO model Fluid bed technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. • The overall concepts of the NewLABOgranulatorcoater-COMBO steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. 1 The Drying process : Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air. 2 The Granulating by Top Spraying System : The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process. Ingredients are mixed and pre-heated by an upward flow of heated air. Granulation occurs by spraying liquid into the fluidized powder. The granules are subsequently dried with heated air. The top spray granulator can also used for top spray coating, layering from liquids, and instantizing. 3 The Pellets Coating by Bottom Spraying - Wurster System : A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without agglomeration. Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product. The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying, granulating, Coating & Pelletizing. • Auto process controls for top spray granulation and bottom spray coating system with advance PLC controls system with HMI Touch screen. • Top spray system for Making granules from powder. • Wurster coater by Bottom spraying for Pellet and granules coating. • Top spaying & Bottom spraying system with precise flow control peristaltic pump. • Continuous Air flow with blow-back air for filter cleaning. • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Combo model, Only for granulation with top Spraying system and Only for Coater with Bottom spraying system  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature/ heating & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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FBPC - Wurster Coater INR   0 INR  0
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FBPC - Wurster Coater

Fluidized Bed Coater- Wurster Coater- Pellet Coater High Precision Fluidize Pellets Coating & Drying Process Technology  Application & Process : • Prism Fluid Bed Processing involves Pellets and Granules coating and drying of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharmaceuticals Institutes. • The equipment is use application for following process. 1. Aqueous or Solvent based solutions or suspensions 2. Enteric Release coatings 3. Controlled release coatings. 4. Fine particle coatings 5. Active layering.  Depending on the application required Prism fluid bed Equipment can be configured into designs as follows : • Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating : This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pellets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating. • Different Batch size capacity model available. • Granulation and Coating system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Only Top spray Granulator Model • Only with Bottom Wurster coater • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Lab RMG INR   0 INR  0
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Lab RMG

Laboratory Scale High Shear Mixer Granulator - Lab RMG Dry and Wet Powder Mixing Technic  Application & Process : • The Prism compact LABOmix High Shear Mixer Granulator is a multi purpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization. • • Prism New LABOmix-High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • • The overall concepts of the NewLABOmix steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vertex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation than granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are than rapidly discharge.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316/ 316 L Quality & Food grade silicon.. • High speed mixing, homogenizing, humidifying, granulating and pelletizing process. • Easy to install, operate, clean, convenient & user friendly. • Mobile self-contained unit and Plug 'n' Play concept for easy installation • Variable Speed for main impeller and chopper by VFD. • Air purging system for seals of main and copper impeller. • Product contact parts are mirror finished and non contact parts are matt finished. • Option Available with Interchangeable Bowl for 1 kg, 3 kg and 5 kg. • Optional: Interchangeable bowls, Jacketing for heating & cooling, Spraying unit, Explosion proof motor and push button, automatic advanced PLC controls with HMI Touch screen.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit.

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Lab FBD INR   0 INR  0
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Lab FBD

Laboratory Scale Fluid Bed Dryer - Lab FBD Fluidized Bed Process Technik for Drying.  Application & Process : • The prism compact NewLABOfbd- Fluid Bed Dryer model Fluid bed technology is a offer an effective and efficient method for drying and agglomerating. The Lab Fluid Bed Dryer has universal application for drying of powder and granules.. • The overall concepts of the NewLABOfbd stream from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. • The Drying process: Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying & Agglomerating • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Interchangeable Bowl 5 kg, 3 Kg, and 1 Kg. • Option for advance PLC controls system with HMI Touch screen.  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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FBP - Granulator INR   0 INR  0
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FBP - Granulator

Fluid Bed Equipment-Processor- Top Spray Granulation High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic  Application & Process : • Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. • Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Different Batch size capacity model available. • Granulation system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Colloid Mill Machine INR   0 INR  0
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Colloid Mill Machine

Colloid Mill (Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process)  Application & Process : • A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. • The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to adjustment gap between rotor and stator. • Three way cock assembly with re-circulating pipe. • Easy to Moveable and dismantle all contact parts for cleaning. • Silicon food grade seal. • Separate discharge spout for highly viscous products.  Optional Features : • Horizontal / Vertical Drive. • Water cooling system. • Flame Proof Electrical.  Safety Features : • Overload pressure release mechanism.

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Tippler loader INR   0 INR  0
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Tippler loader

Tippler - Lifting & Tipping Device (Easy dusts free unloading of FBD Bowl with inline size reduction Technic)  Application & Process : • The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload fluid bed dryer bowl material in to Cone mill OR Multi mill OR Oscillating granulator in a dust free way for down sizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping. • The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process. • Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling • Eliminates tedious and unhygienic manual handling of products. • Tilting arrangement with a single point pivot ensures GMP with ease of operations. • 180 degree swiveling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required. • Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls. • Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab. • Suitable view glass window provided on the conical tapering portion of the tipper, which acts like a view window. • Stainless steel lift yoke with integral rotation drives for rotation of discharge cone and container.

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sifter machine INR   0 INR  0
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sifter machine

Vibro Sifter (Compact Sieving & Grading Process Technic)  Application & Process : • Vibro Sifter is used for screening, sieving, grading for solid-liquid separation, process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids are generally having different properties) and solid to liquid material. It used in various industries such as Pharmaceutical, Chemicals, Cosmetics, plastics, paints, plastic, minerals, rubber compounds, metal powders, detergents, pesticides and fertilizers, dyestuff and pigments • Vibro sifter consists of a screen placed on the base plate attached centrally to gyratory motor. The material fed through the inlet located on the top is dropped on the screen. The particles smaller than the mesh size passes from the screen and the larger sized particles are released through an outlet. The combination of vibratory motor and the weights placed on top and bottom of screen gives the desired filtration or separation of the material. Total assembly is mounted on suitable springs so that it becomes an independent body which vibrates without parting any vibrations to the foundations.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Powerful vibration by gyratory motion by special Vibro motor. • Side outlet & fines discharge. • Easy movable & clean. • Noiseless operation. • Lead free and Silicon seal sieve.  Optional Features : • Inline loading/Milling process and transfer to bin/Blender by Vacuum transfer system. • Double or triple deck sifting system

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