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Lab FBD INR   0 INR  0
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Lab FBD

Laboratory Scale Fluid Bed Dryer - Lab FBD Fluidized Bed Process Technik for Drying.  Application & Process : • The prism compact NewLABOfbd- Fluid Bed Dryer model Fluid bed technology is a offer an effective and efficient method for drying and agglomerating. The Lab Fluid Bed Dryer has universal application for drying of powder and granules.. • The overall concepts of the NewLABOfbd stream from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. • The Drying process: Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying & Agglomerating • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Interchangeable Bowl 5 kg, 3 Kg, and 1 Kg. • Option for advance PLC controls system with HMI Touch screen.  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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FBP - Granulator INR   0 INR  0
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FBP - Granulator

Fluid Bed Equipment-Processor- Top Spray Granulation High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic  Application & Process : • Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. • Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Different Batch size capacity model available. • Granulation system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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FBD INR   0 INR  0
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FBD

Fluid Bed Dryer (High Precision Fluidize Fast Drying & Agglomerating Process Technik) Application & Process: Prism Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding, and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Single piece construction with Integrated retarding expansion chamber cum filter bag housing • Batch type dryer with available capacity 30 kg to 500 kg. Batch size • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. • Exhaust air blower with dynamic balance fan. • Built in Explosion vents and isolation valve protect equipment. • Automatic Temperature controls for Inlet Air and Process cycle time controls. • Washable filter media, FDA approved. • Auto pneumatic filter bag shacking system. • Sampling pot on product container. • Electric and Pneumatic controls panel. Optional Features: • Solid flow detection System. • Advance PLC controls with touch screen • Double scan AHU with Dehumidifier. • Steam or Electric Heater • Exhaust AHU with Filter • Silencer at exhaust blower. • CIP - WIP system. • Explosion proof motor and push button. • Differential Pressure gauge for filter. • Standard model machine with contact parts in S.304 & Non contact parts epoxy painted. Safety Features: • Product Bowl interlocking mechanism. • Automatic Temperature & controls, Process cycle controls. • Explosion flap ensure at retarding chamber. • Safe earthling system for static current. • Air pressure switch installed to ensure pressure is in limit. • Overload relay Protection and Emergency stop button.

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Planetary Mixer INR   0 INR  0
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Planetary Mixer

Ultra Mixer Application & Process: Ultra Mixer/Vacuum Mixer/Planetary Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6,000 liters working capacity. Application  Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste  Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks  Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap  Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine  Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint Working Principle: The basis of mixing system of Ultra Planetary Mixer is a combination of counter – rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top – to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately. Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter – rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control. Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air. A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition. Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container. Design Features: • Designed strictly compliance with the stipulation of cGMP • Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality. • Machine compact in designed single base structure to for simplicity in mounting. • Top Ultra mixer agitator with extremely efficient shearing force. • Contra Movement of the agitator blade means the both anchor stirrer move anti direction. • The both agitator having nos. paddle with 45°C • Homogenizer located at lowest point in the vessel for internal homogenization. • Top lid is mounted with hydraulic lifting device. • Integrated vacuum pump and vacuum equipments with manual controls. • Tilt able product bowl to discharge product or clean. • Top lid having connection for vacuum and charging of the material and visualize window. • Manual operated valves • Outer agitator is fitted with self pressure adjustment Teflon scrapper and drives through hollow shaft gear box with motor. • Centre agitator is having separate drive with gearbox with motor. • The scrapper is made from Teflon. Optional Features: • Ac Frequency Drive with variable speed for main agitator, counter agitator and homogenizer. • Mixing bowl with heating / cooling jacket and insulated. Safety Features: • Emergency stop button • Safety vacuum pressure valve • Limit switch at top lid • Over load protection by relay. • Semi automatic control system and safety equipments.

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FBD INR   0 INR  0
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FBD

Fluid Bed Dryer (High Precision Fluidize Fast Drying & Agglomerating Process Technik) Application & Process: Prism Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding, and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Single piece construction with Integrated retarding expansion chamber cum filter bag housing • Batch type dryer with available capacity 30 kg to 500 kg. Batch size • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. • Exhaust air blower with dynamic balance fan. • Built in Explosion vents and isolation valve protect equipment. • Automatic Temperature controls for Inlet Air and Process cycle time controls. • Washable filter media, FDA approved. • Auto pneumatic filter bag shacking system. • Sampling pot on product container. • Electric and Pneumatic controls panel. Optional Features: • Solid flow detection System. • Advance PLC controls with touch screen • Double scan AHU with Dehumidifier. • Steam or Electric Heater • Exhaust AHU with Filter • Silencer at exhaust blower. • CIP - WIP system. • Explosion proof motor and push button. • Differential Pressure gauge for filter. • Standard model machine with contact parts in S.304 & Non contact parts epoxy painted. Safety Features: • Product Bowl interlocking mechanism. • Automatic Temperature & controls, Process cycle controls. • Explosion flap ensure at retarding chamber. • Safe earthling system for static current. • Air pressure switch installed to ensure pressure is in limit. • Overload relay Protection and Emergency stop button.

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FBPC INR   0 INR  0
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FBPC

Fluid Bed Equipment (High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technology) Application & Process: Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process: The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process: The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure. 3. Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pallet Coating: This process is used to apply a coating to the granules or pallets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pallets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pallets inside the wurster chamber totally controlled in ensures uniform. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating. • Different Batch size capacity model available. • Granulation and Coating system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating. Optional Features: • Only Top spray Granulator Model • Only with Bottom Wurster coater • Combo model with Granulator and Pallets Coater. • Flame Proof Electrical. Safety Features: • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Auto Coater INR   0 INR  0
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Auto Coater

Automatic Tablet Coater Film & Sugar Coating (High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technik ) Application & Process: The Prism’s advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc. Automatic Tablet Coater is designed for the application of:  Film Coating with organic solvent, Enteric Coating and aqueous coating  Sugar Coating Working Principle: The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface. SALIENT FEATURES • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen. • Flexible batch operations • Complete separation of production and technical area • Extremely user friendly software and operation through PLC • The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door. • Perforated pan with 50% opening for better quality finish. • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face. • Perforated Pan having variable speed through AC frequency Drive. • Pan mouth closed with Stainless steel door with a glass for process visualization. • A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover. • FLP Fluorescent Light is provided for illumination inside the pan • All doors, safety guards and covers are provided with a silicon food grade seals • Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer. • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. • Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning. • Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck. • Inlet air and Exhaust air flow controls through AC Frequency drive of both blower. • Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumiditifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron. • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality. • Treatment of exhaust air for pollution free operation. • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area. • Tablet discharging facility will be through the special diverter assembly • Advanced CIP /WIP System is provided for pan internal by spraying ball and outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air. • All motor are flam proof/ Explosion proof provided. • Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens make for complete automatic coating process and batch data receipt management . Also option for SCADA connectivity with FDA 21 CFR part 11 • The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate. Optional Features: • Interchangeable Pan • Solid Pan for confectionery products. • Wet Scrubber • Dry Dust Collector • Dehumidifier • Steam or Electric Heat Exchanger. • Tablets charging by bin loader. • SCADA Connectivity.

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Lab Tablet Coater INR   0 INR  0
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Lab Tablet Coater

High Efficiency and Intelligent Film Coating Technic  Application & Process : • The prism compact NewLABOcoata- Lab Auto Coater is high efficiency and intelligent automated film & sugar coating advance technology is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film & sugar coating of tablets, Pills and candies with film - organic solvent and aqueous coating. • The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316/ 316 L Quality. • Complete automatic coating processes with advanced PLC Controls with HMI touch Screen. • Perforated coating pan with mixing baffles, anti slide ribs and variable speed by VFD. • Enclosed pan drive through reduction gear box and motor. • All doors, safety guards and covers are provided with a suitable food grade seals. • The perforated pan has a suitable mouth opening for tablet Charging and Discharging which provided with stainless steel cover and a glass window for process visualization. • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. • Atomized Spraying system with solution holding tank, peristaltic pump, atomized spray gun and auto electro-pneumatic spraying controls system through PLC • Inbuilt Inlet Air handler with blower, electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Inbuilt Exhaust air blower with 20 micron filter. • Inlet air flow and exhaust air flow can be adjusted through VFD of blower. • Differential pressure indicator for pan and HEPA filter. • WIP/CIP system for easy cleaning • Option for Interchangeable pan.  Safety Features : • Explosion proof electric motor. • Auto shutoff system for over limit temperature/ heating & Auto stop when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for HEPA Filter. • Overload relay controls.

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