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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin) INR   0 INR  0
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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin)

 Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. • We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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Lab FBPC INR   0 INR  0
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Lab FBPC

Laboratory Scale Fluid Bed Processor & Coater Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating.  Application & Process : • The prism compact NewLABOgranulatorcoater-COMBO model Fluid bed technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. • The overall concepts of the NewLABOgranulatorcoater-COMBO steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. 1 The Drying process : Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air. 2 The Granulating by Top Spraying System : The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process. Ingredients are mixed and pre-heated by an upward flow of heated air. Granulation occurs by spraying liquid into the fluidized powder. The granules are subsequently dried with heated air. The top spray granulator can also used for top spray coating, layering from liquids, and instantizing. 3 The Pellets Coating by Bottom Spraying - Wurster System : A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without agglomeration. Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product. The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying, granulating, Coating & Pelletizing. • Auto process controls for top spray granulation and bottom spray coating system with advance PLC controls system with HMI Touch screen. • Top spray system for Making granules from powder. • Wurster coater by Bottom spraying for Pellet and granules coating. • Top spaying & Bottom spraying system with precise flow control peristaltic pump. • Continuous Air flow with blow-back air for filter cleaning. • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Combo model, Only for granulation with top Spraying system and Only for Coater with Bottom spraying system  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature/ heating & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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Bin Washing System - CIP / WIP INR   0 INR  0
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Bin Washing System - CIP / WIP

Bin Washing System : CIP / WIP Closed Clean In Place / Wash in Place System for IBC Bin  Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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Lab RMG INR   0 INR  0
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Lab RMG

Laboratory Scale High Shear Mixer Granulator - Lab RMG Dry and Wet Powder Mixing Technic  Application & Process : • The Prism compact LABOmix High Shear Mixer Granulator is a multi purpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization. • • Prism New LABOmix-High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • • The overall concepts of the NewLABOmix steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vertex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation than granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are than rapidly discharge.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316/ 316 L Quality & Food grade silicon.. • High speed mixing, homogenizing, humidifying, granulating and pelletizing process. • Easy to install, operate, clean, convenient & user friendly. • Mobile self-contained unit and Plug 'n' Play concept for easy installation • Variable Speed for main impeller and chopper by VFD. • Air purging system for seals of main and copper impeller. • Product contact parts are mirror finished and non contact parts are matt finished. • Option Available with Interchangeable Bowl for 1 kg, 3 kg and 5 kg. • Optional: Interchangeable bowls, Jacketing for heating & cooling, Spraying unit, Explosion proof motor and push button, automatic advanced PLC controls with HMI Touch screen.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit.

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Lab FBD INR   0 INR  0
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Lab FBD

Laboratory Scale Fluid Bed Dryer - Lab FBD Fluidized Bed Process Technik for Drying.  Application & Process : • The prism compact NewLABOfbd- Fluid Bed Dryer model Fluid bed technology is a offer an effective and efficient method for drying and agglomerating. The Lab Fluid Bed Dryer has universal application for drying of powder and granules.. • The overall concepts of the NewLABOfbd stream from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. • The Drying process: Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying & Agglomerating • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Interchangeable Bowl 5 kg, 3 Kg, and 1 Kg. • Option for advance PLC controls system with HMI Touch screen.  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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Inline High Shear Homogenizer INR   0 INR  0
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Inline High Shear Homogenizer

Inline High Shear Dispersion Homogenizer (Liquid-Powder High Shear Homogenize mixing and dispersing inline process)  Application & Process : • The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. • The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring. • Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.  Salient Features : • Design is cGMP with all contact parts AISI 316. • Capacity up to 5,000 liters. • Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch • Energy savings when compared with in-tank mixers, colloid mills and homogenizers. • Increased capacity when compared with colloid mills and homogenizers • Improved product quality and shelf-life stability. • High Differential Velocities.

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Roto Cone Dryer INR   0 INR  0
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Roto Cone Dryer

Roto Cone Vacuum Dryer (High precision low temperature vacuum Drying & Mixing Process Technology)  Application & Process : • The Roto Double Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. The Double Cone Rotating Vacuum Drying Equipment is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum pump. Therefore the vacuum drier is formed. The drier is advanced in design, simple in inner structure, easy for cleaning, to discharge all raw material, convenient in operation and improving work environment. Meanwhile raw material is rotating accompanying with the rotating of container; raw materials cannot be accumulated onto the wall of container, so it has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature. It can widely apply to dry raw materials of pharmaceuticals, chemical, Pesticides, foodstuff , dyestuff and so on industries. The equipment is in conformity with the requirements of "GMP". If the solvent does not recover, the condenser may be not used. 1. Material that cannot undertake high temperature. 2. Material that is easy to oxidize. 3. Material that do not permit to destruct. 4. To recover material with residual volatile. 5. Material with vigorous irritative and toxicity • The Roto Cone Vacuum Drier consists of a jacketed double conical shell rotating around 6 RPM with under the state of vacuum inside the shell, pass steam or hot water in to jacket for heating. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The vaporized steam can be pumped out through vacuum exhaust pipe when the damp raw material absorbed heat. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell, the dry speed of raw material is quickened and uniform drying efficiency is raised too. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • Simple & compact Design for Easy to operate, clean, convenient & user friendly. • Automated mixing and Drying process in single bowl. • Dust free operation. • High vacuum operation • Low temperature drying. • Solvent recovery • Continuous rotation of container, material will make complex impacting motion in the container and reach to uniform mixing and drying at low temperature.. • Continues vacuum maintenance during process. • Vacuumized closed system with condenser, Receiver for solvent recovery & Cyclone separator to recovery the solid particle. • Rapid & Complete discharge / Zero holdup after discharge • The product dried is homogeneous with uniform properties. • Very low value of final moisture even at low drying temperatures. • Inside Filter assembly with 5 Micron.  Safety Features : • Temperature controls, Process controls, Vacuum relief valve, Over load protection and Emergency stop.  Optional Features : • Option for advance PLC Controls with HMI touch screen.. • Option for Flame Proof Electrical. • Option for lump breaker. • Option for condenser, Receiver & Cyclone for solvent recovery. • Option for heating media steam/ hot water / hot oil.

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Tippler loader INR   0 INR  0
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Tippler loader

Tippler - Lifting & Tipping Device (Easy dusts free unloading of FBD Bowl with inline size reduction Technic)  Application & Process : • The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload fluid bed dryer bowl material in to Cone mill OR Multi mill OR Oscillating granulator in a dust free way for down sizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping. • The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process. • Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling • Eliminates tedious and unhygienic manual handling of products. • Tilting arrangement with a single point pivot ensures GMP with ease of operations. • 180 degree swiveling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required. • Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls. • Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab. • Suitable view glass window provided on the conical tapering portion of the tipper, which acts like a view window. • Stainless steel lift yoke with integral rotation drives for rotation of discharge cone and container.

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