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'pellet coating'
Lab FBPC INR   0 INR  0
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Lab FBPC

Laboratory Scale Fluid Bed Processor & Coater Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating.  Application & Process : • The prism compact NewLABOgranulatorcoater-COMBO model Fluid bed technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating. The Fluid Bed Equipment has universal application. You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater. • The overall concepts of the NewLABOgranulatorcoater-COMBO steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. 1 The Drying process : Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air. 2 The Granulating by Top Spraying System : The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process. Ingredients are mixed and pre-heated by an upward flow of heated air. Granulation occurs by spraying liquid into the fluidized powder. The granules are subsequently dried with heated air. The top spray granulator can also used for top spray coating, layering from liquids, and instantizing. 3 The Pellets Coating by Bottom Spraying - Wurster System : A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without agglomeration. Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product. The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 / 316 L Quality & Food grade silicon. • Capacity available from 1 Kg to 15 Kg for laboratory and pilot scale plants. • Single Pot Technology for mixing, drying, granulating, Coating & Pelletizing. • Auto process controls for top spray granulation and bottom spray coating system with advance PLC controls system with HMI Touch screen. • Top spray system for Making granules from powder. • Wurster coater by Bottom spraying for Pellet and granules coating. • Top spaying & Bottom spraying system with precise flow control peristaltic pump. • Continuous Air flow with blow-back air for filter cleaning. • Inbuilt Inlet Air handler with S.S. Electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Exhaust air blower with 20 micron filter. • Option for Combo model, Only for granulation with top Spraying system and Only for Coater with Bottom spraying system  Safety Features : • Explosion flap fitted with aluminum material for safety. • Auto shutoff system for over limit temperature/ heating & when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for filter bag, Product sieve and HEPA Filter. • Safe earthling system for static current & Overload relay controls.

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FBPC - Wurster Coater INR   0 INR  0
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FBPC - Wurster Coater

Fluidized Bed Coater- Wurster Coater- Pellet Coater High Precision Fluidize Pellets Coating & Drying Process Technology  Application & Process : • Prism Fluid Bed Processing involves Pellets and Granules coating and drying of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharmaceuticals Institutes. • The equipment is use application for following process. 1. Aqueous or Solvent based solutions or suspensions 2. Enteric Release coatings 3. Controlled release coatings. 4. Fine particle coatings 5. Active layering.  Depending on the application required Prism fluid bed Equipment can be configured into designs as follows : • Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating : This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pellets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating. • Different Batch size capacity model available. • Granulation and Coating system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Only Top spray Granulator Model • Only with Bottom Wurster coater • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Lab RMG INR   0 INR  0
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Lab RMG

Laboratory Scale High Shear Mixer Granulator - Lab RMG Dry and Wet Powder Mixing Technic  Application & Process : • The Prism compact LABOmix High Shear Mixer Granulator is a multi purpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization. • • Prism New LABOmix-High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • • The overall concepts of the NewLABOmix steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vertex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation than granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are than rapidly discharge.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316/ 316 L Quality & Food grade silicon.. • High speed mixing, homogenizing, humidifying, granulating and pelletizing process. • Easy to install, operate, clean, convenient & user friendly. • Mobile self-contained unit and Plug 'n' Play concept for easy installation • Variable Speed for main impeller and chopper by VFD. • Air purging system for seals of main and copper impeller. • Product contact parts are mirror finished and non contact parts are matt finished. • Option Available with Interchangeable Bowl for 1 kg, 3 kg and 5 kg. • Optional: Interchangeable bowls, Jacketing for heating & cooling, Spraying unit, Explosion proof motor and push button, automatic advanced PLC controls with HMI Touch screen.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit.

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FBP - Granulator INR   0 INR  0
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FBP - Granulator

Fluid Bed Equipment-Processor- Top Spray Granulation High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic  Application & Process : • Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. • Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Different Batch size capacity model available. • Granulation system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Ipc Bin Loader INR   0 INR  0
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Ipc Bin Loader

IBC - Bin Loader (Easy dust free Loading and Unloading for Inline process)  Application & Process : • The IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG bowl, hopper of tablet press, Container of blender, Load tablet in to hopper of blister pack & Coating Machine and as well as used for online sifting and milling. • The IPC Bin Loader consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position, slew the column to swivel the bin over inlet of the next processing equipment, then it could be unload by opening of butterfly on the whatever next processing equipment.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Suitable for inline process with Milling and Sifter • Suitable for load material on High shear mixer, Blender, Tablet Press, Autocoater & Blister Pack Machines. • 360 degree Swiveling movement of lifting arm. • Loading height designed as per end user requirement and slab hight. • Structure cladding is S.S.304 quality and matt finished. • Hydraulic power pack system for lifting. • If the power goes off, the loader remains where it was. • Limit switches are provided to stop the hydraulic drive when the stroke is competed.

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Conventional Tablet Coating Machine INR   0 INR  0
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Conventional Tablet Coating Machine

Conventional Coating Machine (Conventional Tablet Coating Technic - Sugar & Film) CONVENTIONAL COATING : Pan Size: 24"/30"/36"/42"/48"/60"  Application & Process : • Conventional coating machine are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds. • The product is to be filled inside the pan. During the rotation motion, coating material is sprayed by spraying system according to the technological process and rational technological process. So process materials (product) are coated due to rotating pan. The coating round pot is rotated by variable speed. At the same time hot air is supplied through inbuilt Hot air blower system which dries rapidly (heating or cooling) and evenly thus forming a solid and smooth surface.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316/304 & non contact parts AISI 304. • Conventional coating system for manual film coating and sugar coating. • Machine is designed with fabricated structure fitted with SS enclosure which makes simple, cleanable outside covering and mounted on anti vibration pad. • Closed powerful pan drive with reduction gearbox and motor by variable speed pulley. • Movable hot air blowing system with electric heater. • Easy to replace polishing pan and other size coating pan.  Optional Features : • A.C. frequency Drive for pan. • Fixed or detachable type baffles. • Interchange different size Pan & Polishing Pan • Atomized Spraying system with Spray Gun, Peristaltic Pump and Solution tank and Electro Pneumatic controls. • Pressurized vessel with spray gun. • Flame Proof Electrical. • Pellegrini type Coating machine.  Safety Features : • Overload pressure release mechanism.

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Axial Extruder INR   0 INR  0
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Axial Extruder

Axial Extruder Application & Process : Extruder is used to convert wetted powder / Dough material into uniform size extrudes / granules with addition of binders. Applications are mainly pharmaceuticals, chemicals, Agro Chemical, ceramics, herbals, polymers, catalysts, food, sugar industries etc. Axial Press extruder has either single or twin screws, depending on the output required, which transfers the materials to the flat die. The thickness of the die can be provided as different thickness to deliver a range of compressive energies. The axial die perforation size range available from 0.7 to 5 mm with varying thickness up to 5 mm. The screws transport the wetted powders/ dough to the straight sieve/die which can be provided with varying thicknesses as can the holes for extruding. The extrusion takes place at the face of the mesh. Our axial dies are available from 0.7 - 5 mm with varying thickness up to 5 mm. Salient Features : • Designed as per cGMP - Current Good Manufacturing Practices & Non GMP STANDARD Model. • Contact parts in AISI 316, AISI 304 or MS as desired by customer. • Capacities from 1 Kg to 5000 Kg Industrial Productions. • Different models in extruders such as Single Screw Axial extruder, Double Screw Axial Extruder, Cone extruder, Radial extruder. • Length of extrusions is adjustable. • Up to 96% uniformity (substantially formulation dependant). • Change of extrusion diameter/ Pellet size by changing die roller. • Continuous cooling arrangement during extrusion operation for pressing roller. Optional Features : • Option for A.C Drive with digital RPM indicator for screw. • Option for Direct Inline with Spherodizer. • Jacketed chamber for cooling or Heating. Safety Features : • Total drive transmission system enclosed • Overload relay Protection and Emergency stop button

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Continuous Mixer Blender System: Simplex Mixer INR   0 INR  0
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Continuous Mixer Blender System: Simplex Mixer

Continuous Effective Mixing Process Technic Application & Process : • The Single Shaft Continuous Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. The Mixer produces high quality intermediate and end product with homogeneity. Extremely fragile products are handled very gently. Micro ingredients are accurately mixed. - Dry Solid Blending - Solid and liquid blends - Coating - Granulation - Flavoring - Premixing for extrusion • Single shaft continuous mixer make material rotate along with main shaft. Mixer agitator break material and mix material in the mean time. It is suitable for mixer material with different density, size, etc. Continuous mixer depend on continuous and proportioned feeding, so should be combined with feeding system. • • During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density. The paddles are positioned to move the material in lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer. Salient Features : • High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation. • Fluidization assures homogeneous mixes independent of large range of particle size, shape or density • Extremely gentle with fragile ingredients • Fast, even liquid addition and coating by spraying system. • Ideal for agglomerating and No over mixing • Easy, fast and complete discharge. • Low space requirements. • Available in Capacity 250 to 75,000 Liter per hour. • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • Product container trough types : "U" shape OR Round • Direct drive gear box with motor. Shaft seal both side with stuffing box with food grade seal. Optional Features : • AC Frequency Drive for Variable speed, • Liquid adding by Spraying system or Spray bars or Spray Balls or Drip manifold or Inlet Pipe with valve. • Jacketing for heating & Cooling, • Vacuumized operation. • Explosion Proof Electrical. Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Overload relay Protection and Emergency stop button

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