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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin) INR   0 INR  0
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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin)

 Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. • We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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Mini Multi Mill INR   0 INR  0
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Mini Multi Mill

Laboratory Scale Multi Mill The Milling & Size reduction Process  Application & Process : • Table top Laboratory Multi Mill is used for wet and dry granulation in pharmacy colleges, R&D institutions and pharmaceutical industry for research and development of pharmaceutical products. • • It is a self contained portable unit useful for granulating, pulverizing, mixing and size reduction. The Multi mill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. • • The material is fed in the hopper, shredded and milled through beaters consisting of knife and impact edges. The rotation speed and direction of beaters could be adjusted through control panel. The material then passes through the cylindrical screen in spiral motion which helps keeping the temperature low and avoids chocking of material during the process. The material is collected in the container placed under the hopper. • • In multi mill particle size reduction is done through impact in air, on material by blades moving at high speeds, inside a cylindrical hopper.  New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to moveability. • Direct drive with A C Frequency variable speed up to 2880 RPM. • High operating simplicity for easy cleaning of contact parts • Option for different sizes of perforated sieve. • "CE" certificate.

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Bin Washing System - CIP / WIP INR   0 INR  0
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Bin Washing System - CIP / WIP

Bin Washing System : CIP / WIP Closed Clean In Place / Wash in Place System for IBC Bin  Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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Lab RMG INR   0 INR  0
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Lab RMG

Laboratory Scale High Shear Mixer Granulator - Lab RMG Dry and Wet Powder Mixing Technic  Application & Process : • The Prism compact LABOmix High Shear Mixer Granulator is a multi purpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization. • • Prism New LABOmix-High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • • The overall concepts of the NewLABOmix steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vertex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation than granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are than rapidly discharge.  New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316/ 316 L Quality & Food grade silicon.. • High speed mixing, homogenizing, humidifying, granulating and pelletizing process. • Easy to install, operate, clean, convenient & user friendly. • Mobile self-contained unit and Plug 'n' Play concept for easy installation • Variable Speed for main impeller and chopper by VFD. • Air purging system for seals of main and copper impeller. • Product contact parts are mirror finished and non contact parts are matt finished. • Option Available with Interchangeable Bowl for 1 kg, 3 kg and 5 kg. • Optional: Interchangeable bowls, Jacketing for heating & cooling, Spraying unit, Explosion proof motor and push button, automatic advanced PLC controls with HMI Touch screen.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit.

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Inline High Shear Homogenizer INR   0 INR  0
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Inline High Shear Homogenizer

Inline High Shear Dispersion Homogenizer (Liquid-Powder High Shear Homogenize mixing and dispersing inline process)  Application & Process : • The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. • The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring. • Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.  Salient Features : • Design is cGMP with all contact parts AISI 316. • Capacity up to 5,000 liters. • Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch • Energy savings when compared with in-tank mixers, colloid mills and homogenizers. • Increased capacity when compared with colloid mills and homogenizers • Improved product quality and shelf-life stability. • High Differential Velocities.

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Filter Press - Zero Hold up INR   0 INR  0
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Filter Press - Zero Hold up

Liquid- Solid Filtration & Separation Process • The filter press is a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries. • The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.  Salient Features : • Design is cGMP with all contact parts AISI 316L • Complete filtration of the batch without any hold up due to reverse flow of liquid. • The cake, filtered & solids remain totally enclosed allowing filtration of toxic, hazardous & explosive liquids. • No contamination of internal surface of shell. • The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake. • Skid type unit with castor wheel.

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Auto Coater INR   0 INR  0
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Auto Coater

Automatic Tablet Coater Film & Sugar Coating (High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technik ) Application & Process: The Prism’s advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc. Automatic Tablet Coater is designed for the application of:  Film Coating with organic solvent, Enteric Coating and aqueous coating  Sugar Coating Working Principle: The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface. SALIENT FEATURES • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen. • Flexible batch operations • Complete separation of production and technical area • Extremely user friendly software and operation through PLC • The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door. • Perforated pan with 50% opening for better quality finish. • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face. • Perforated Pan having variable speed through AC frequency Drive. • Pan mouth closed with Stainless steel door with a glass for process visualization. • A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover. • FLP Fluorescent Light is provided for illumination inside the pan • All doors, safety guards and covers are provided with a silicon food grade seals • Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer. • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. • Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning. • Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck. • Inlet air and Exhaust air flow controls through AC Frequency drive of both blower. • Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumiditifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron. • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality. • Treatment of exhaust air for pollution free operation. • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area. • Tablet discharging facility will be through the special diverter assembly • Advanced CIP /WIP System is provided for pan internal by spraying ball and outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air. • All motor are flam proof/ Explosion proof provided. • Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens make for complete automatic coating process and batch data receipt management . Also option for SCADA connectivity with FDA 21 CFR part 11 • The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate. Optional Features: • Interchangeable Pan • Solid Pan for confectionery products. • Wet Scrubber • Dry Dust Collector • Dehumidifier • Steam or Electric Heat Exchanger. • Tablets charging by bin loader. • SCADA Connectivity.

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Syrup Manufacturing Plant INR   0 INR  0
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Syrup Manufacturing Plant

Liquid Syrup Manufacturing Plant ( Liquid Syrup Manufacturing Process )Application & Process Prism has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories. Preparation Vessels & Tank : Extremely hygienic processing. Least manual handling. Design compliance with cGMP Capacity up to 10,000 Liter. Product Contact AISI 316L Atmospheric, Vacuum or Pressure Operation. Jacket for heating & cooling. Vessel Inside Pressure (-1 /+2 Bar) Heating Jacket Pressure (-1 /+6 bar) Heating by steam or hot water circulation. Thermal Insulated. Mechanicals or Electro polishing of internal surface. Welded, flanged or hinged type cover Integrated Cleaning in Place-CIP. Sterilizing In Place-SIP as an Option. Portable execution on request. Validation protocols & Instrumentation celebration. Variable Speed Agitation : Agitator can be top or bottom driven or magnetically driven. Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer. Single or double mechanical seal. Fully automatic Liquid Syrup Manufacturing Plant consisting of : Sugar Charging / Transfer System. Sugar Melting Vessel with mixing stirrer. Basket Filter & Transfer Pump. Syrup Manufacturing Vessel with stirrer. Inline Homogenizer. Zero Hold up Filter press. Storage Tank with stirrer. Interconnecting pipeline. Transfer Pumps. Integrated automatic control panel. Working Platform. Turn Key Process Line : For production, filtration, transfer and storage solution. Pre reparation vessels. Inline homogenizer. Inter Connecting Pipe Solid or sugar Charging System Working Platform. Automation available, appropriate for the intended process function, including CIP and SIP : Controls of all function by PLC Controls with HMI Touch screen. Level controls by means of capacitance probe or electronic load cells. Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.

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