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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin) INR   0 INR  0
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Bin Washing System : CIP / WIP (Closed Clean In Place / Wash in Place System for IBC Bin)

 Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. • We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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FBPC - Wurster Coater INR   0 INR  0
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FBPC - Wurster Coater

Fluidized Bed Coater- Wurster Coater- Pellet Coater High Precision Fluidize Pellets Coating & Drying Process Technology  Application & Process : • Prism Fluid Bed Processing involves Pellets and Granules coating and drying of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharmaceuticals Institutes. • The equipment is use application for following process. 1. Aqueous or Solvent based solutions or suspensions 2. Enteric Release coatings 3. Controlled release coatings. 4. Fine particle coatings 5. Active layering.  Depending on the application required Prism fluid bed Equipment can be configured into designs as follows : • Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating : This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pellets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating. • Different Batch size capacity model available. • Granulation and Coating system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Only Top spray Granulator Model • Only with Bottom Wurster coater • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Bin Washing System - CIP / WIP INR   0 INR  0
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Bin Washing System - CIP / WIP

Bin Washing System : CIP / WIP Closed Clean In Place / Wash in Place System for IBC Bin  Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.

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FBP - Granulator INR   0 INR  0
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FBP - Granulator

Fluid Bed Equipment-Processor- Top Spray Granulation High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technic  Application & Process : • Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes. • Depending on the application required Prism fluid bed Equipment can be configured into designs as follows: 1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size 2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Single piece construction & Integrated retarding chamber cum filter bag housing • Top Spraying system for Granulation. • Different Batch size capacity model available. • Granulation system with advance PLC controls system with MMI Touch screen. • Spraying system with atomized spraying gun and high precise flow peristaltic pump. • Sampling pot on product container. • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger. • Dual speed mixing impeller for mixing and intensify chopper for granulating.  Optional Features : • Combo model with Granulator and Pellets Coater. • Flame Proof Electrical.  Safety Features : • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust. • Blower stops if the air pressure in filter bag locking gasket drops below the set value.

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Ipc Bin Loader INR   0 INR  0
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Ipc Bin Loader

IBC - Bin Loader (Easy dust free Loading and Unloading for Inline process)  Application & Process : • The IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG bowl, hopper of tablet press, Container of blender, Load tablet in to hopper of blister pack & Coating Machine and as well as used for online sifting and milling. • The IPC Bin Loader consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position, slew the column to swivel the bin over inlet of the next processing equipment, then it could be unload by opening of butterfly on the whatever next processing equipment.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Suitable for inline process with Milling and Sifter • Suitable for load material on High shear mixer, Blender, Tablet Press, Autocoater & Blister Pack Machines. • 360 degree Swiveling movement of lifting arm. • Loading height designed as per end user requirement and slab hight. • Structure cladding is S.S.304 quality and matt finished. • Hydraulic power pack system for lifting. • If the power goes off, the loader remains where it was. • Limit switches are provided to stop the hydraulic drive when the stroke is competed.

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Tippler loader INR   0 INR  0
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Tippler loader

Tippler - Lifting & Tipping Device (Easy dusts free unloading of FBD Bowl with inline size reduction Technic)  Application & Process : • The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload fluid bed dryer bowl material in to Cone mill OR Multi mill OR Oscillating granulator in a dust free way for down sizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping. • The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Capacity available 30 Kg to 600 Kg. • Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process. • Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling • Eliminates tedious and unhygienic manual handling of products. • Tilting arrangement with a single point pivot ensures GMP with ease of operations. • 180 degree swiveling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required. • Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls. • Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab. • Suitable view glass window provided on the conical tapering portion of the tipper, which acts like a view window. • Stainless steel lift yoke with integral rotation drives for rotation of discharge cone and container.

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Conventional Tablet Coating Machine INR   0 INR  0
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Conventional Tablet Coating Machine

Conventional Coating Machine (Conventional Tablet Coating Technic - Sugar & Film) CONVENTIONAL COATING : Pan Size: 24"/30"/36"/42"/48"/60"  Application & Process : • Conventional coating machine are used to sugar coat tablets, pills, etc in for a variety of industries such as Pharmaceutical, Confectionery, Food and others. They are also used for rolling and heating beans and edible nuts or seeds. • The product is to be filled inside the pan. During the rotation motion, coating material is sprayed by spraying system according to the technological process and rational technological process. So process materials (product) are coated due to rotating pan. The coating round pot is rotated by variable speed. At the same time hot air is supplied through inbuilt Hot air blower system which dries rapidly (heating or cooling) and evenly thus forming a solid and smooth surface.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316/304 & non contact parts AISI 304. • Conventional coating system for manual film coating and sugar coating. • Machine is designed with fabricated structure fitted with SS enclosure which makes simple, cleanable outside covering and mounted on anti vibration pad. • Closed powerful pan drive with reduction gearbox and motor by variable speed pulley. • Movable hot air blowing system with electric heater. • Easy to replace polishing pan and other size coating pan.  Optional Features : • A.C. frequency Drive for pan. • Fixed or detachable type baffles. • Interchange different size Pan & Polishing Pan • Atomized Spraying system with Spray Gun, Peristaltic Pump and Solution tank and Electro Pneumatic controls. • Pressurized vessel with spray gun. • Flame Proof Electrical. • Pellegrini type Coating machine.  Safety Features : • Overload pressure release mechanism.

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Nauta Mixer - Cone Screw Mixer INR   0 INR  0
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Nauta Mixer - Cone Screw Mixer

Uniform Mixing & Blending Process of dry Powder  Application & Process : • The Nauta Cone screw mixer is generally used in case of applications that require gentle mixing action and minimal heat generation without any product distortion. The Nauta Mixer is Ideal mixer to mix various small lots to make uniform one lot or to mix many large proportions of powders to a uniform product in Food, Chemical Pharmaceutical, Minerals, Guar Gum, Starch and Cellulose. The Nauta mixer offers low operative cost than any other types of mixers. • The Nauta mixer is a planetary rotating screw near the wall of cone without end resting of screw. The principle of blending is based on the differential travel speeds of product particles in the conical section of the vessel. The material from the bottom section of vessel is lifted by the screw and spread over the upper sections. The screw agitator turning on its axis produces a lifting action as it spirals the material in an upward flow. At the same time the screw orbits the tank, the screw removes material away from wall and deflects it into the centre of the tank setting up a spiral current thought the batch. The material lifted by the screw gravitates downwards thoroughly intermixing with material being spiraled upward. This results in most intimate intermingling of all ingredients. • The nauta mixer is mixes the powders but also breaks the lumps. This blender/mixer can also be used for applications that requires high shear mixing, which can be accomplished using separately driven lump breakers.  Safety Features : • Total drive transmission system enclosed • Overload relay Protection and Emergency stop button  Salient Features : • Designed as per cGMP - Current Good Manufacturing Practices OR Non GMP STANDARD Model. • Contact parts in AISI 316, AISI 304 or MS as desired by customer. • The sizes of Nauta mixer available are 500 liters to 5000 liters • Nauta Mixer achieves excellent accuracy in mixing even when the components are present in minor quantity. • Conical mixers, blenders, homogenizers, reaction vessels, vacuum dryers and live storage hoppers. • Higher efficiency achieved compared to horizontal blenders. • Easy addition of liquid. • Shorter mixing time 4 to 10 Minute. • Low power consumption. • Gentle Mixing achieved. • Rotary discharge valves and pneumatic discharge systems employed for faster discharge rate. • Easy to clean: These conical mixers are easily cleanable either in a dry way using special extra large doors on the vessel or in a wet way using spraying devices.

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