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RC - 300x330 INR   0 INR  0
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RC - 300x330

Roll Compactor- PRC-300 x 330 Powder Dry Granulation Process Technic  Application & Process : • The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. • The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. • Free flowing granules for Automatic packing • Compact granules to reduce package size • Dust Free granules to facilitate handling • Granules to fill in smaller capsule • Granules for Tabletting.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance OR Standard. • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different shape of surface rolls - 1. Plain 2.Corrugated 3. Knurled. • Heavy duty model with horizontal feeding system. • Roller Drive vertical movement with hydraulic pressure. • Bigger Roller size with Dia 300 x Width 330 mm. • 4 Nos. feed screw with Vertical drive & Vacuumized feeder chamber. • Uniform force distribution system with hydraulically operated to be provided for produce granules equal quality • A C Frequency Variable Speed Drive for feed screw • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/feeder. • The auger/ feeder assembly designed with easily attached and disassembled with roller assembly for cleaning & dismantling.  Optional Features : • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller.  Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.  Optional Features : • PLC Controls with HMI touch screen. • Inline Granulation with Granulator, sifting and Vacuum Transfer system. . • Flame Proof Electrical. • AC frequency drive for Roller

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Roto Cone Dryer INR   0 INR  0
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Roto Cone Dryer

Roto Cone Vacuum Dryer (High precision low temperature vacuum Drying & Mixing Process Technology)  Application & Process : • The Roto Double Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. The Double Cone Rotating Vacuum Drying Equipment is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum pump. Therefore the vacuum drier is formed. The drier is advanced in design, simple in inner structure, easy for cleaning, to discharge all raw material, convenient in operation and improving work environment. Meanwhile raw material is rotating accompanying with the rotating of container; raw materials cannot be accumulated onto the wall of container, so it has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature. It can widely apply to dry raw materials of pharmaceuticals, chemical, Pesticides, foodstuff , dyestuff and so on industries. The equipment is in conformity with the requirements of "GMP". If the solvent does not recover, the condenser may be not used. 1. Material that cannot undertake high temperature. 2. Material that is easy to oxidize. 3. Material that do not permit to destruct. 4. To recover material with residual volatile. 5. Material with vigorous irritative and toxicity • The Roto Cone Vacuum Drier consists of a jacketed double conical shell rotating around 6 RPM with under the state of vacuum inside the shell, pass steam or hot water in to jacket for heating. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The vaporized steam can be pumped out through vacuum exhaust pipe when the damp raw material absorbed heat. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell, the dry speed of raw material is quickened and uniform drying efficiency is raised too. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • Simple & compact Design for Easy to operate, clean, convenient & user friendly. • Automated mixing and Drying process in single bowl. • Dust free operation. • High vacuum operation • Low temperature drying. • Solvent recovery • Continuous rotation of container, material will make complex impacting motion in the container and reach to uniform mixing and drying at low temperature.. • Continues vacuum maintenance during process. • Vacuumized closed system with condenser, Receiver for solvent recovery & Cyclone separator to recovery the solid particle. • Rapid & Complete discharge / Zero holdup after discharge • The product dried is homogeneous with uniform properties. • Very low value of final moisture even at low drying temperatures. • Inside Filter assembly with 5 Micron.  Safety Features : • Temperature controls, Process controls, Vacuum relief valve, Over load protection and Emergency stop.  Optional Features : • Option for advance PLC Controls with HMI touch screen.. • Option for Flame Proof Electrical. • Option for lump breaker. • Option for condenser, Receiver & Cyclone for solvent recovery. • Option for heating media steam/ hot water / hot oil.

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Continuous Mixer Blender System: Simplex Mixer INR   0 INR  0
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Continuous Mixer Blender System: Simplex Mixer

Continuous Effective Mixing Process Technic Application & Process : • The Single Shaft Continuous Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. The Mixer produces high quality intermediate and end product with homogeneity. Extremely fragile products are handled very gently. Micro ingredients are accurately mixed. - Dry Solid Blending - Solid and liquid blends - Coating - Granulation - Flavoring - Premixing for extrusion • Single shaft continuous mixer make material rotate along with main shaft. Mixer agitator break material and mix material in the mean time. It is suitable for mixer material with different density, size, etc. Continuous mixer depend on continuous and proportioned feeding, so should be combined with feeding system. • • During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density. The paddles are positioned to move the material in lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer. Salient Features : • High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation. • Fluidization assures homogeneous mixes independent of large range of particle size, shape or density • Extremely gentle with fragile ingredients • Fast, even liquid addition and coating by spraying system. • Ideal for agglomerating and No over mixing • Easy, fast and complete discharge. • Low space requirements. • Available in Capacity 250 to 75,000 Liter per hour. • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • Product container trough types : "U" shape OR Round • Direct drive gear box with motor. Shaft seal both side with stuffing box with food grade seal. Optional Features : • AC Frequency Drive for Variable speed, • Liquid adding by Spraying system or Spray bars or Spray Balls or Drip manifold or Inlet Pipe with valve. • Jacketing for heating & Cooling, • Vacuumized operation. • Explosion Proof Electrical. Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Overload relay Protection and Emergency stop button

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Comminuting Mill Machine INR   0 INR  0
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Comminuting Mill Machine

Comminuting Mill (High Speed Milling & Pulverizing Process)  Application & Process : • Comminuting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc. • The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Knife edges can be removed for cleaning very easily.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316/ 316L & non contact parts AISI 304. • High speed milling, granulating, pulverizing, mixing and size reduction of wet & dry material.. • Easy and simple to change knife to impact forward vice-versa by reversible chamber. • Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber. • Wide range of sieve of perforated and wire-mesh. • Fitted on castor wheels for easy mobility  Optional Features : • Jacketing chamber for water cooling. • AC frequency drive for variable speed, • Explosion proof motor and push button, • Fixed / swing type beater assembly • Uniform feeding system with feeder screw with variable drive..  Safety Features : • Interlocked throat hopper and belt guard & Over load relay protection.

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RC INR   0 INR  0
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RC

Roll Compactor Dry Compaction (Powder Dry Granulation Process) Application & Process: The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Briquetted 4. Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features: • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller. Safety Features: • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.

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Tableting Machine INR   0 INR  0
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Tableting Machine

Tablet Press-TabXpress-IV (High Speed Double Sided with Pre-Compression Tablet Press– GMP Model) Application & Process: Prism TabXpress–IV is a High Speed Double Sided Rotary Tablet Compression Press suitable for millennium batch size production. TabXpress–IV designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress -IV features a unique ergonomic design for EASY to Operate, EASY to Fast Changeover, EASY to Clean with minimum down time. The TabXpress is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-IV machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet. The TabXpress-IV Tablet Press is offered in four different models viz. Tooling 45 Stn “D” Type, 55 Stn “B” Type, 69 Stn “BB” Type, 75 Stn “BB” Type. The Machine Ergonomics Design Concept: The TabXpress-IV has been completely new designed according to the most modern ergonomic aspects. • cGMP confirm. • Machine’s basic construction with separate compression zone and drive zone and electric controls zone. • Fast Cleaning and Changeover capability. • Stainless Steel and Acrylic Glass Surrounding. • Easy to Operate and Maintenance. Salient Features: • Design confirming to cGMP standards. • Contact parts SS 316 and non contact parts SS 304. • TabXpress- IV is high speed double sided tablet press with internal gear drive, pre compression and suitable for medium size batch production and offered in three model “D” , “B” & ”BB” Tooling • Simple and Convenient Operation, Changeover, Cleanliness, Operator Protection and Easy to Maintenance. • Pre-Compression System to improve tablet quality • All Controls like tablet thickness, weight adjustment, Pre-press adjustment are in front of the machine and outside the compression zone • Turret Drive from Closed Gearbox through Internal Helical Gearing with Continuous Lubrication. • Electro Magnetic Clutch Drive for Safety, Ease and Maintains Free operation. • A C Frequency drive for Turret Motor and Feeder Motor. • Force Feeder for Powder Feeding with Bottom side drive. • Fast changeover and Easy cleaning designed with Easy removal Weight adjustment sector. • Upper guard with Hydraulic Cylinder and Lower guard From S.S. 304 fitted Limit switch. • Turret made from Special graded casting and option for 3pc.turret with S.S.316 Diepot. • Hydraulic Power Pack for Pressure Loading & Overloading release. • Auto Lubrication System for Turret gearing and fulcrum pins. • Paint free Tablet Compression zone. • Dust suction nozzle for Controlling Dusting. • Closed Dust free Front Electric Control Panel easy Removal type . Optional Features: • Gravity feeder System. • Powder level sensor in hopper. • During Start and Stop Rejection and Sampling device • Advance PLC controls with Touch Screen interface.. Safety Features: • Interlocked upper guard and Overload relay protection. • Overload pressure release mechanism. • Emergency stop button.

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RC INR   0 INR  0
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RC

Roll Compactor Dry Compaction (Powder Dry Granulation Process) Application & Process: The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Briquetted 4. Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features: • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller. Safety Features: • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.

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Tray Dryer INR   0 INR  0
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Tray Dryer

Vacuum Tray Dryer (High precision low temperature vacuum Drying & Mixing Process Technology) Application & Process: . The Vacuum Shelf Tray Dryers are used to het and dry material under the state of vacuum is called vacuum drying and where difficulties in drying materials due to high toxic contents, hygroscopic in nature, heat sensitive. It is widely used in the pharmaceutical, chemical, foodstuff and electronic industries. The Vacuum Shelf Dryer is basically a tray dryer working under vacuum conditions. Its use vacuum to pump air and humidity out from the closed heat chamber due to vacuum making the chamber on the vacuum state thus increased drying rate greatly and saved energy. The boiling point of the material to be brought down for drying and the entire system is in a closed loops so, no contamination occurs. The evaporation’s evolved during the drying process is cooled down through a connected condenser and collected in receiver. The vacuum shelf dryer when combined with solvent extraction system, ensures that almost all of evaporating vapors is recovered and condensed in to a receiver. Vacuum shelf dryer is closed chamber with heavy structure with air lock doors, Jacketed and insulated body. Inside chamber there are shelves for resting tray. The top most shelf is a dummy shelf to ensure proper heating and to block dried powder from escaping into the solvent extraction system. Others shelves are manufactured in hollow construction with baffles cum stiffeners placed in between. Each shelf has an inlet and outlet nozzle. Each shelf is connected through these nozzles to an inlet and outlet header. Hot media is passed through the Inlet Header and in turn to each shelf. The hot media flows through the shelves in a serpentine fashion ensuring faster heat transfer to the surface, which in turn heats up trays placed on the shelves. The hot media flows out from the shelves through the Outlet Header. The Inlet and Outlet Headers are designed such that the flow of the heating media is equally distributed into the each of the shelves. The Dryer chamber is constructed from heavy thickness plates to ensure that there is no buckling during the vacuum operation. Additional limpet coils/jacket is provided to further stiffen the body and also to pass the hot media. The chamber is provided with a heavy door with a adequate locking arrangement. The Dryer Chamber is connected through a evaporations column to a shell & tube type condenser, which in turn is connected to a receiver. Vacuum is applied to the condenser receiver and evaporate cooled in condenser and collected in the receiver before it is goes into the vacuum pump.The Condensate Receiver is connected to a Vacuum Trap, to ensure that any un cooled vapours arising from the receiver is trapped and allowing very minimal contents of the vapour to pass into the Vacuum Pump. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304….. • Dust free operation. • High vacuum operation • Low temperature drying. • Solvent recovery • Vacuumized drying chamber. • Available in 6,12, 24 & 48 Trays • Hollow shelf connections are located external to the dryer chamber and are manifolded to provide even heating.. • Sight glasses in door provide maximum interior visibility. • Slop bottom for draining includes manual drain valve. • Condenser and condensate receiver are easy installed for solvent recovery. • Single Point Control for all pumps & Controllers • Tray size 400 x 800x 30 mm and 10 liter volume. • Designed such that all auxiliary equipments can be placed in utility area, ensuring huge cost savings incurred for setting up & running clean room area. Optional Features: • Option for advance PLC Controls with HMI touch screen.. • Option for Flame Proof Electrical. • Option for Automatic Charging • Option for lump breaker. • Option for condenser, Receiver & Cyclone for solvent recovery. • Option for heating media steam/ hot water / hot oil. Safety Features: • Temperature controls • Vacuum relief valve • Over load protection • Emergency stop

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