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RC - 300x330 INR   0 INR  0
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RC - 300x330

Roll Compactor- PRC-300 x 330 Powder Dry Granulation Process Technic  Application & Process : • The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. • The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. • Free flowing granules for Automatic packing • Compact granules to reduce package size • Dust Free granules to facilitate handling • Granules to fill in smaller capsule • Granules for Tabletting.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance OR Standard. • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different shape of surface rolls - 1. Plain 2.Corrugated 3. Knurled. • Heavy duty model with horizontal feeding system. • Roller Drive vertical movement with hydraulic pressure. • Bigger Roller size with Dia 300 x Width 330 mm. • 4 Nos. feed screw with Vertical drive & Vacuumized feeder chamber. • Uniform force distribution system with hydraulically operated to be provided for produce granules equal quality • A C Frequency Variable Speed Drive for feed screw • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/feeder. • The auger/ feeder assembly designed with easily attached and disassembled with roller assembly for cleaning & dismantling.  Optional Features : • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller.  Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.  Optional Features : • PLC Controls with HMI touch screen. • Inline Granulation with Granulator, sifting and Vacuum Transfer system. . • Flame Proof Electrical. • AC frequency drive for Roller

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Colloid Mill Machine INR   0 INR  0
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Colloid Mill Machine

Colloid Mill (Superfine grind, Homogenizing, Dispersing, Mixing and emulsifying in single process)  Application & Process : • A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. • The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Easy to adjustment gap between rotor and stator. • Three way cock assembly with re-circulating pipe. • Easy to Moveable and dismantle all contact parts for cleaning. • Silicon food grade seal. • Separate discharge spout for highly viscous products.  Optional Features : • Horizontal / Vertical Drive. • Water cooling system. • Flame Proof Electrical.  Safety Features : • Overload pressure release mechanism.

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Inline High Shear Homogenizer INR   0 INR  0
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Inline High Shear Homogenizer

Inline High Shear Dispersion Homogenizer (Liquid-Powder High Shear Homogenize mixing and dispersing inline process)  Application & Process : • The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. • The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring. • Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.  Salient Features : • Design is cGMP with all contact parts AISI 316. • Capacity up to 5,000 liters. • Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch • Energy savings when compared with in-tank mixers, colloid mills and homogenizers. • Increased capacity when compared with colloid mills and homogenizers • Improved product quality and shelf-life stability. • High Differential Velocities.

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sifter machine INR   0 INR  0
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sifter machine

Vibro Sifter (Compact Sieving & Grading Process Technic)  Application & Process : • Vibro Sifter is used for screening, sieving, grading for solid-liquid separation, process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids are generally having different properties) and solid to liquid material. It used in various industries such as Pharmaceutical, Chemicals, Cosmetics, plastics, paints, plastic, minerals, rubber compounds, metal powders, detergents, pesticides and fertilizers, dyestuff and pigments • Vibro sifter consists of a screen placed on the base plate attached centrally to gyratory motor. The material fed through the inlet located on the top is dropped on the screen. The particles smaller than the mesh size passes from the screen and the larger sized particles are released through an outlet. The combination of vibratory motor and the weights placed on top and bottom of screen gives the desired filtration or separation of the material. Total assembly is mounted on suitable springs so that it becomes an independent body which vibrates without parting any vibrations to the foundations.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Powerful vibration by gyratory motion by special Vibro motor. • Side outlet & fines discharge. • Easy movable & clean. • Noiseless operation. • Lead free and Silicon seal sieve.  Optional Features : • Inline loading/Milling process and transfer to bin/Blender by Vacuum transfer system. • Double or triple deck sifting system

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Axial Extruder INR   0 INR  0
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Axial Extruder

Axial Extruder Application & Process : Extruder is used to convert wetted powder / Dough material into uniform size extrudes / granules with addition of binders. Applications are mainly pharmaceuticals, chemicals, Agro Chemical, ceramics, herbals, polymers, catalysts, food, sugar industries etc. Axial Press extruder has either single or twin screws, depending on the output required, which transfers the materials to the flat die. The thickness of the die can be provided as different thickness to deliver a range of compressive energies. The axial die perforation size range available from 0.7 to 5 mm with varying thickness up to 5 mm. The screws transport the wetted powders/ dough to the straight sieve/die which can be provided with varying thicknesses as can the holes for extruding. The extrusion takes place at the face of the mesh. Our axial dies are available from 0.7 - 5 mm with varying thickness up to 5 mm. Salient Features : • Designed as per cGMP - Current Good Manufacturing Practices & Non GMP STANDARD Model. • Contact parts in AISI 316, AISI 304 or MS as desired by customer. • Capacities from 1 Kg to 5000 Kg Industrial Productions. • Different models in extruders such as Single Screw Axial extruder, Double Screw Axial Extruder, Cone extruder, Radial extruder. • Length of extrusions is adjustable. • Up to 96% uniformity (substantially formulation dependant). • Change of extrusion diameter/ Pellet size by changing die roller. • Continuous cooling arrangement during extrusion operation for pressing roller. Optional Features : • Option for A.C Drive with digital RPM indicator for screw. • Option for Direct Inline with Spherodizer. • Jacketed chamber for cooling or Heating. Safety Features : • Total drive transmission system enclosed • Overload relay Protection and Emergency stop button

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Centrifuge INR   0 INR  0
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Centrifuge

Solid and Liquid Separation & Liquid Filtration Process  Application & Process : • A Centrifuge is efficient machine for Liquid Solid separation and centrifugal filtration/ fluid clarification in various industries such as Pharmaceutical, Bulk Drugs, API, Chemical, Textile, Herbal, Oil & Sugar Industries. • The centrifuge is a simple device usually driven by a motor that woks on the principle of sedimentation. Objects in a centrifuge are rotated around a fixed axis, thus applying a force perpendicular to the axis. The sedimentation principle uses the centripetal acceleration to evenly separate substances of varying density. Centrifuges can be divided or categorized on several bases such as manual top discharge, Lifting bag type and reversing filter bags with 3 point or 4 Point suspension and front charging & Pusher type.  Salient Features : • Design is cGMP with all contact parts AISI 316. • Centrifuge is used for separating liquids from solids and centrifugal filtration/ fluid clarification. • It is offered in basket sizes of 24" 36" 48" & 60". • Centrifuges offered in different model 1. Heavy duty three point or four point suspension with under driven baskets. 2. Front loading & discharge with horizontal driven basket. 3. Pusher type centrifuge. • These machines are available with top discharge, bottom discharge or bag lifting type. • Filter cloth is available in the desired strength and micron size. • The fabric with poly- propylene, woven / non woven polyester, nylon, cotton etc.

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Dispohomo Reactor: High Shear Dispersion Homogenizer INR   0 INR  0
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Dispohomo Reactor: High Shear Dispersion Homogenizer

Liquid High Shear Homogenize mixing and dispersing inline process  Application & Process : • Prism has been developed a new modular construction series for high shear homogenizer. With this Dishomo reactor series of machines it became possible to carry out different process steps like dispersing with "high shear", milling or continuous mixing of solids and liquid with only a few modules.Dishomo reactor delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing. • A three-stage high - shear dispersing machine for the production of macro-emulsions and very fine suspensions. Due to the three generators (rotor-stator) in direct series a narrow distribution range, smaller droplets and particles and thus a longer stability of the mixture are reached. The generators are easily dismantles for clean and wash.

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Filter Press - Zero Hold up INR   0 INR  0
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Filter Press - Zero Hold up

Liquid- Solid Filtration & Separation Process • The filter press is a solid liquid separation device using the principle of pressure feeding. It is highly efficient, compact, dewatering device for separating solids from liquid slurries in the form of compressed cake. It has wide range of applications by several industries like Pharma, bulk drugs, distilleries, beverages & other industries. • The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates. As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.  Salient Features : • Design is cGMP with all contact parts AISI 316L • Complete filtration of the batch without any hold up due to reverse flow of liquid. • The cake, filtered & solids remain totally enclosed allowing filtration of toxic, hazardous & explosive liquids. • No contamination of internal surface of shell. • The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake. • Skid type unit with castor wheel.

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