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Ointment - Cream - Tooth Paste- Gel Manufacturing Plant Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization. Application & Process: Ointment manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization. In operation, • The pre determined water quantity is added to water heating vessel. The steam is supplied and the addition of additives manually and mix at the set temperature. • Then the oil, wax, petroleum jelly is charged to wax phase vessel. The steam and heat are supplied in manufacturing vessel and the additives are added manually and mixed at the set temperature. • Vacuum pump transfers the heated wax and heated water to main manufacturing vessel. The additives are added manually and mixed at the set temperature and also the homogenizer performs emulsification and dispersion • After confirmation of cream / ointment discharge the product is transferred to storage tank using lobe pump. • Keeping the product under slow speed agitation in storage vessel the product is transferred to ointment tube filling machine through ointment transfer pump. Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of  Pre determined water phase vessel.  Pre determined oil, wax, petroleum jelly phase vessel.  Vacuum Homogenizer Mixer vessel.  Vacuum Pump  Storage vessel  Interconnecting pipeline.  Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)  Integrated automatic control panel.  Working Platform Design Features :  Design compliance with cGMP • Integrated Cleaning in Place-CIP. • Sterilizing In Place-SIP as an Option.  Batch Size • Available model 50 Liter to 5000 Liter working Capacity.  Materials • Product Contact AISI 316L. • Food Grade silicon rubber for seal.  Water Phase Vessel • Jacket for heating & cooling. • Heating Jacket Pressure (4 bar). • Heating by steam or hot water circulation. • Propeller stirring with top mounting. • Temperature controller & safety pressure Valve. • Bottom discharge with valve.  Wax Phase Vessel • Jacket for heating & cooling. • Heating Jacket Pressure (4 bar). • Heating by steam or hot water circulation. • Propeller stirring with top mounting. • Temperature controller & safety pressure Valve. • Bottom discharge with valve.  Manufacturing Vacuumize Homogenizer Vessel. • Jacket for heating & cooling. • Vacuumize process. • Vessel Inside Pressure (-1 /+2 Bar) • Heating Jacket Pressure (-1 /+6 bar) • Heating by steam or hot water circulation. • Agitator mixer with self pressure Teflon scrapper. • Scrapper cleanly working on both side. • High speed Homogenizer with toothed Rotor - stator type. • RPM sleeplessly with variable speed drive for agitator & Homogenizer. • High shear & pressurization of the homogenizer. • Thus homogenization of high viscosities up to 400.000 mPas. • Homogenizer mounted on lower position in the centre of vessel. • Top lid with motorized top lid for lifting & lowering. • Safety Interlock process with limit switch. • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP, SIP, Pressure gauge & safety valve. • Temperature controller & safety pressure Valve. • Bottom discharge with valve.  Vacuum System • Water Ring Vacuum Pump. • Vacuum gauge & Vacuum relief valve.  Storage Vessel • Skid type storage vessel. • Bottom cone is Jacket for heating.  Inter Connecting Pipe • Inter connecting Pipe line of all vessel for transfer Water, Wax & products. • Recirculation in manufacturing vessels. • Vacuum connecting pipe.  Working Platform • Rigid structure with anti slipping embossed plat. • Made from AISI 304.  Controls & Visualization • Electric Controls with digital display. • Optional PLC Controls with HMI Touch screen. • RPM and Process time entries. • Temperature controls- Heat/cool. • Vacuum start- Stop. • Integrated Data Recording for batch.  Safety Features • Emergency stop button • Safety vacuum relief valve & Indicator Gauge. • Safety Pressure Valve. • Limit switch at top lid
Liquid Syrup Manufacturing Process (Preparation Vessel & Liquid Syrup Manufacturing Plant)  Application & Process : Prism has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.  Preparation Vessels & Tank : • Extremely hygienic processing. • Least manual handling. • Design compliance with cGMP • Capacity up to 10, 000 Liter. • Product Contact AISI 316L • Atmospheric, Vacuum or Pressure Operation. • Jacket for heating & cooling. • Vessel Inside Pressure (-1 /+2 Bar) • Heating Jacket Pressure (-1 /+6 bar) • Heating by steam or hot water circulation. • Thermal Insulated. • Mechanicals or Electro polishing of internal surface. • Welded, flanged or hinged type cover • Integrated Cleaning in Place-CIP. • Sterilizing In Place-SIP as an Option. • Portable execution on request. • Validation protocols & Instrumentation celebration.  Variable Speed Agitation : • Agitator can be top or bottom driven or magnetically driven. • Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer. • Single or double mechanical seal.  Fully automatic Liquid Syrup Manufacturing Plant consisting of : • Sugar Charging / Transfer System. • Sugar Melting Vessel with mixing stirrer. • Basket Filter & Transfer Pump. • Syrup Manufacturing Vessel with stirrer. • Inline Homogenizer. • Zero Hold up Filter press. • Storage Tank with stirrer. • Interconnecting pipeline. • Transfer Pumps. • Integrated automatic control panel. • Working Platform.  Turn Key Process Line : • For production, filtration, transfer and storage solution. • Pre reparation vessels. • Inline homogenizer. • Inter Connecting Pipe • Solid or sugar Charging System • Working Platform.  Automation available, appropriate for the intended process function, including CIP and SIP : • Controls of all function by PLC Controls with HMI Touch screen. • Level controls by means of capacitance probe or electronic load cells. • Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.
"Prism Pharma Machinery" is in business since 2003, having in house manufacturing unit. Since past 5 years, we are providing excellent quality pharma machinery like tableting machine and others that have high performance. These are as per the international standards for GEP and GMP norms. We also provide quick after sales services for all our high-tech pharmaceutical machines. Our aim is to ensure avant-garde nature of these machines along with increasing the production rate and reducing the input cost; thereby ensuring profit for our clients as well as our company. We believe in collaborative approach for implementing cutting edge innovation in our production and fabrication facilities. Our motto is "TOTAL CUSTOMER SATISFACTION", which we strive to achieve via professional manufacturing and planning processes. We, at Prism Pharma Machinery is UKAS ISO 9001 as well as D & B Certified Company, always keep in mind international standard for current GMP & GEP norms at the top of our priority while designing, developing & manufacturing any Pharmaceutical Machine. Our team of twenty engineers, Hundred Technicians and also includes pharmacists who consult us for designing of every product for quality & performance to receive reliable & safe results. Since our inception we have registered a steep growth in our business and have earned the recognition as one of the most efficient and reliable
Prism Pharma Machinery is leading manufacturer of Industrial Centrifuge Machine. Application & Process: A Centrifuge is efficient machine for Liquid Solid separation and centrifugal filtration / fluid clarification in various industries such as Pharmaceutical, Bulk Drugs, API, Chemical, Textile, Herbal, Oil & Sugar Industries. The centrifuge is a simple device usually driven by a motor that woks on the principle of sedimentation. Objects in a centrifuge are rotated around a fixed axis, thus applying a force perpendicular to the axis. Salient Features: Design is cGMP – Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Centrifuge is used for separating liquids from solids and centrifugal filtration / fluid clarification. It is offered in basket sizes of 24 ” 36 ” 48 ” & 60”. Additional Information: Minimum Order Quantity: 1 Piece Item Code: PPMCENT Port of Dispatch: Any Seaport Delivery Time: As Desired by customer Packaging Details: Export worthy wooden packing
(Roll Compactor - Dry Compaction) Powder Dry Granulation Process. Application & Process : The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features : • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller. Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.
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