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'double blender'
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Prism Pharma Machinery is leading manufacture of Tablet and Capsule Manufacturing Plant Liquid / Syrup /Suspension Manufacturing Plant Ointment / Cream / Toothpaste Manufactuing Plant Blister Packing Machine Rapid Mixer Granulator High Shear Mixer Granulator Mass Mixer Ribbon Mixer Paste Making Kettle Multi Mill Cone Mill Comminuting Mill Collid Mill Fluid Bed Dryer Tray Dryer Shelf Dryer Rota vacuum Dryer Vibro Sifter Turbo Sifter Octagonal Blender "V" Shape Blender Double Cone Blender Bin Blender Cage Blender Ribbon Mixer Paddle Mixer Kneader Mixer Nauta Mixer Tablet Compression Machine Film & Sugar Coating Auto Coater Conventional Coating, Filling & Sealing Machine Inspection, Sticker Labelling Machine, Homogenizer Centrifuge Disintegrator End Runner Vacuum Transfer System Ultra Planetary Sigma Drum Paddle Ribbon Mass Mixer Container Tumbler Screw Mixer Punch Storage Cabinet
Prism Pharma Machinery is manufacturer of wet and dry mixers which includes following range: High Shear Mixer Granulator- RMG Mass Mixer Paddle Mixer Blender Ribbon Mixer Blender Sigma Mixer- Z Blade- Dough Mixer Cone Screw - Nauta Mixer Drum Mixer Blender The Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. Optimum mixing achieved by fluidization by combination of defined geometry lifting action with multi zoned, triple paddle stirrer rotor turning about 80 % faster than other mixer and Ribbon blender Additional Information: Item Code: PPB-140 Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer) Port of Dispatch: Any Seaport Production Capacity: 10 Pieces Delivery Time: As Desire by Customer Packaging Details: Export Worthy Wooden Packing
Ribbon Mixer Uniform Dry Mixing Process  Application & Process : • Ribbon blender mixer is used for uniformly dry mixing and blending applications in the pharmaceutical, chemical, cosmetic, food, pesticides, detergents, and plastics industries. The Ribbon Blender comprises of a U-shaped horizontal trough, specially designed Double Helical Ribbon Agitator, rigid fabricated structure motor, gear box. • • In operation, material is filled to the top of the outer ribbon. The shaft rotates at relatively low speed and the moving ribbons push the material back and forth mixing it. The outer ribbon rotation displaces the material from the ends to the center while the inner ribbon rotations move the material from the center to the ends. This counter-current action results in homogenous blending. Mixing is achieved in 15 to 20 minutes with 90 to 95 % or better homogeneity. The bottom discharge provided for unloading of the material and easy cleaning of the mixing drum. Specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum.  Salient Features : • Available in Capacity 50 kg to 5000 kg. model. • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Uniform dry maxing process. • The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules result in good quality. Minor ingredients are dispersed homogeneously without the need for pre-mixing • Double or triple action with blending occurring in the small voided areas immediately behind the blending ribbons. • The interlocked acrylic covers of product container, enclosed drive& Overloads relay protection.  Optional Features : • Orientation of discharge is in side or centre. • AC Frequency Drive with Variable speed, • Jacketing for heating & Cooling, • Vacuumized operation. • PLC controls with HMI Touch Screen. • Flame Proof Electrical.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Overload relay Protection and Emergency stop button
Tablet Press Machine - TabXpress-IV High Speed Double Sided with Pre-Compression Tablet Press Machine- GMP Model  Application & Process : • Prism TabXpress-IV is a High Speed Double Sided Rotary Tablet Compression Press suitable for millennium batch size production. • TabXpress-IV designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress -IV features a unique ergonomic design for EASY to Operate, EASY to Fast Changeover, EASY to Clean with minimum down time. The TabXpress is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-IV machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet. • The TabXpress-IV Tablet Press is offered in four different models viz. Tooling 45 Stn "D" Type, 55 Stn "B" Type, 69 Stn "BB" Type, 75 Stn "BB" Type. • The Machine Ergonomics Design Concept : • The TabXpress-IV has been completely new designed according to the most modern ergonomic aspects. • cGMP confirm. • Machine's basic construction with separate compression zone and drive zone and electric controls zone. • Fast Cleaning and Changeover capability. • Stainless Steel and Acrylic Glass Surrounding. • Easy to Operate and Maintenance.  Salient Features : • Design Conforming to cGMP standards. • Contact parts SS 316 and non contact parts SS 304. • TabXpress-IV is high speed double sided tablet press with internal gear drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling • Simple and Convenient Operation, Changeover, Cleanliness, Operator Protection and Easy to Maintenance. • Pre-Compression System to improve tablet quality • All Controls like tablet thickness, weight adjustment, Pre-press adjustment are in front of the machine and outside the compression zone • Turret Drive from Closed Gearbox through Internal Helical Gearing with Continuous Lubrication. • Electro Magnetic Clutch Drive for Safety, Ease and Maintains Free operation. • A C Frequency drive for Turret Motor and Feeder Motor. • Force Feeder for Powder Feeding with Bottom side drive. • Fast changeover and Easy cleaning designed with Easy removal Weight adjustment sector. • Upper guard with Hydraulic Cylinder and Lower guard From S.S. 304 fitted Limit switch. • Turret made from Special graded casting and option for 3pc.turret with S.S.316 Diepot. • Hydraulic Power Pack for Pressure Loading & Overloading release. • Auto Lubrication System for Turret gearing and fulcrum pins. • Paint free Tablet Compression zone. • Dust suction nozzle for Controlling Dusting. • Closed Dust free Front Electric Control Panel easy Removal type  Optional Features : • Gravity feeder System. • Powder level sensor in hopper. • During Start and Stop Rejection and Sampling device • Advance PLC controls with Touch Screen interface..  Safety Features : • Interlocked upper guard and Overload relay protection. • Overload pressure release mechanism. • Emergency stop button.
Twin Cabinate Bin Washing System : CIP / WIP Closed Clean In Place / Wash in Place System for IBC Bin  Prism Pharma Machinery is pleased to announce our new Machine Development 'Twin Cabinate Bin Washing System' for AUROBINDO APL Healthcare Limited - India.  CIP/ WIP system is useful for cleaning and washing of IBC Bin for inner and outer washing and drying automatically.  Application & Process: • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode wash cycle works as per set parameter in PLC system. There are nos. of spraying nozzle for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be re circulated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed CIP Bin washing system will be provided with hot water genrator-500 liter, Detergent tank 50lIter, Hot air AHU system, Closed washing cabinet and PLC Controls system with pressure pump and connection for PW and WFI water.  IBC Bin Washing system futures: • Designed as per cGMP principles followed at pharmaceutical corporations globally. • All contact parts AISI 316 & non contact parts AISI 304. • 2 Nos. Closed cabinet type washing system for washing of Bin with water skid, hot air AHU. • 1 No washing booth for vessel and 1 No. washing booth for tray. • WIP & CIP (Wash & Cleaning-In-Place) is a system designed for automatic cleaning by Portable water, Hot Water, detergent, WFI and rinse solutions without major disassembly and assembly work • PLC programmed and automated with interlocks and standard pharma safety procedures. • Principle of high pressure and low volume of water for Washing results in less water consumption and low effluent quantity • The cleaning can be carried out with automated systems is a reliable process that meets the stringent hygiene regulations • Design is completely customizable depending on specific client constraints and requirements • Powerful jets ensure complete internal and external washing of the IBC. • Design optimized to reduce consumption of water and energy. • Specific wash zones for bottom valves and lids. • Telescopic spraying nozzle for inside washing of IBC. • Telescopic hood provides with pneumatic operated for hot air flow inside of the IBC. • One step setting of washing and drying operation. • Water skid Systems can be provided reservoirs for detergent and rinse solutions as well as pumping. • Hot air drying skid- AHU with Double Scan AHU with inside s.s.304 24SWG. And outside powder coated with Pre filter- 10 & 5 micron, Blower-2 hp, heating coil- steam, HEPA 0.3 micron filter. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain. • The booth has a provision of locating a single IBC at a time for washing & drying. • Double door design for inlet of IBC Bin and outlet of Bin. • The services such as filtered potable water, hot water, dm / purified water and steam to be provided near the system in the technical area above/next to the machine. • The system is located in-between the unclean & clean wash area as shown above. • The machine has integrated drain pan. • All the services and technical area equipment is located in the booth or on a floor above. The necessary piping & ducting is routed down from openings in the slab. • Flow Rate controls for PW and WFI. • Pressure display for PW, WFI, water for jet and compressed air. • Advance PLC controls with Industrial PC -Touch screen controls with SCADA for records, recipe management and interactive commands. • Swing doors provide convenient loading and removal of bins • Full height glass doors provide complete process monitoring. • Single step operation Load Soiled IBC and 20 to 25 minutes later Remove Washed and dried IBC. • Sample pot at drain. • Option for Hot water generator vessel with temperature controller.
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