Ointment - Cream - Tooth Paste- Gel Manufacturing Plant
Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.
Application & Process:
Ointment manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization.
In operation,
• The pre determined water quantity is added to water heating vessel. The steam is supplied and the addition of additives manually and mix at the set temperature.
• Then the oil, wax, petroleum jelly is charged to wax phase vessel. The steam and heat are supplied in manufacturing vessel and the additives are added manually and mixed at the set temperature.
• Vacuum pump transfers the heated wax and heated water to main manufacturing vessel. The additives are added manually and mixed at the set temperature and also the homogenizer performs emulsification and dispersion
• After confirmation of cream / ointment discharge the product is transferred to storage tank using lobe pump.
• Keeping the product under slow speed agitation in storage vessel the product is transferred to ointment tube filling machine through ointment transfer pump.
Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of
Pre determined water phase vessel.
Pre determined oil, wax, petroleum jelly phase vessel.
Vacuum Homogenizer Mixer vessel.
Vacuum Pump
Storage vessel
Interconnecting pipeline.
Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
Integrated automatic control panel.
Working Platform
Design Features :
Design compliance with cGMP
• Integrated Cleaning in Place-CIP.
• Sterilizing In Place-SIP as an Option.
Batch Size
• Available model 50 Liter to 5000 Liter working Capacity.
Materials
• Product Contact AISI 316L.
• Food Grade silicon rubber for seal.
Water Phase Vessel
• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.
Wax Phase Vessel
• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.
Manufacturing Vacuumize Homogenizer Vessel.
• Jacket for heating & cooling.
• Vacuumize process.
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation.
• Agitator mixer with self pressure Teflon scrapper.
• Scrapper cleanly working on both side.
• High speed Homogenizer with toothed Rotor - stator type.
• RPM sleeplessly with variable speed drive for agitator & Homogenizer.
• High shear & pressurization of the homogenizer.
• Thus homogenization of high viscosities up to 400.000 mPas.
• Homogenizer mounted on lower position in the centre of vessel.
• Top lid with motorized top lid for lifting & lowering.
• Safety Interlock process with limit switch.
• Connection for Vacuum, Charging, Eye glass window, Light glass, CIP, SIP, Pressure gauge & safety valve.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.
Vacuum System
• Water Ring Vacuum Pump.
• Vacuum gauge & Vacuum relief valve.
Storage Vessel
• Skid type storage vessel.
• Bottom cone is Jacket for heating.
Inter Connecting Pipe
• Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
• Recirculation in manufacturing vessels.
• Vacuum connecting pipe.
Working Platform
• Rigid structure with anti slipping embossed plat.
• Made from AISI 304.
Controls & Visualization
• Electric Controls with digital display.
• Optional PLC Controls with HMI Touch screen.
• RPM and Process time entries.
• Temperature controls- Heat/cool.
• Vacuum start- Stop.
• Integrated Data Recording for batch.
Safety Features
• Emergency stop button
• Safety vacuum relief valve & Indicator Gauge.
• Safety Pressure Valve.
• Limit switch at top lid