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Rapid Mixer Granulator - RMG /High Shear Mixer Granulator-HSMG (High Performance Mixing and Wet Granulation Process Technic) Application & Process : • The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. • High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required. Salient Features : • High speed mixing & granulating • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Automated maxing and granulating process in single bowl. • High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Unique design with four arm mixing impeller with blade angle to pushing product radically outward. • Chopper blade designed to cuts lumps and make granules. • Dual speed mixing impeller for mixing and intensify chopper for granulating. • Flush fitting discharge plug is electro pneumatically operated. • Air pursing for seal for both shafts. Optional Features : • PLC Controls with HMI touch screen, • Inline Milling at discharge, • Variable speed drive for main impeller and chopper. • Product bowl Jacketing for heating/ cooling and vacuumized mixing process. • Binder adding by spraying system with peristaltic pump. • Material charging by bin loader with IBC. • Flame proof motor and electrical. Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit. • Limit switch installed at discharge to ensure product container underneath of discharge. • Overload relay Protection and Emergency stop button
(Roll Compactor - Dry Compaction) Powder Dry Granulation Process. Application & Process : The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features : • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller. Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.
Roller Compactors For Dry Granulation Powder Dry Granulation Process:-  Application & Process : • The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. • The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process.  New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling.  Optional Features : • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller.  Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.
Tablet Press Machine - TabXpress-IV High Speed Double Sided with Pre-Compression Tablet Press Machine- GMP Model  Application & Process : • Prism TabXpress-IV is a High Speed Double Sided Rotary Tablet Compression Press suitable for millennium batch size production. • TabXpress-IV designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress -IV features a unique ergonomic design for EASY to Operate, EASY to Fast Changeover, EASY to Clean with minimum down time. The TabXpress is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-IV machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet. • The TabXpress-IV Tablet Press is offered in four different models viz. Tooling 45 Stn "D" Type, 55 Stn "B" Type, 69 Stn "BB" Type, 75 Stn "BB" Type. • The Machine Ergonomics Design Concept : • The TabXpress-IV has been completely new designed according to the most modern ergonomic aspects. • cGMP confirm. • Machine's basic construction with separate compression zone and drive zone and electric controls zone. • Fast Cleaning and Changeover capability. • Stainless Steel and Acrylic Glass Surrounding. • Easy to Operate and Maintenance.  Salient Features : • Design Conforming to cGMP standards. • Contact parts SS 316 and non contact parts SS 304. • TabXpress-IV is high speed double sided tablet press with internal gear drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling • Simple and Convenient Operation, Changeover, Cleanliness, Operator Protection and Easy to Maintenance. • Pre-Compression System to improve tablet quality • All Controls like tablet thickness, weight adjustment, Pre-press adjustment are in front of the machine and outside the compression zone • Turret Drive from Closed Gearbox through Internal Helical Gearing with Continuous Lubrication. • Electro Magnetic Clutch Drive for Safety, Ease and Maintains Free operation. • A C Frequency drive for Turret Motor and Feeder Motor. • Force Feeder for Powder Feeding with Bottom side drive. • Fast changeover and Easy cleaning designed with Easy removal Weight adjustment sector. • Upper guard with Hydraulic Cylinder and Lower guard From S.S. 304 fitted Limit switch. • Turret made from Special graded casting and option for 3pc.turret with S.S.316 Diepot. • Hydraulic Power Pack for Pressure Loading & Overloading release. • Auto Lubrication System for Turret gearing and fulcrum pins. • Paint free Tablet Compression zone. • Dust suction nozzle for Controlling Dusting. • Closed Dust free Front Electric Control Panel easy Removal type  Optional Features : • Gravity feeder System. • Powder level sensor in hopper. • During Start and Stop Rejection and Sampling device • Advance PLC controls with Touch Screen interface..  Safety Features : • Interlocked upper guard and Overload relay protection. • Overload pressure release mechanism. • Emergency stop button.
Ultra Vacuum Mixer - Vacuum Homogenizer Mixer- Vacuum Emulsion Mixer Vacuumized Mixing Technic  Application & Process : • Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6, 000 liters working capacity.  Application : • Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste • Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks • Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap • Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine • Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint  Working Principle : • The basis of mixing system of Ultra Vacuum Mixer is a combination of counter - rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately. • Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter - rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control. • Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air. • A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition. • Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.  Design Features : • Designed strictly compliance with the stipulation of cGMP • Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality. • Machine compact in designed single base structure to for simplicity in mounting. • Top Ultra mixer agitator with extremely efficient shearing force. • Contra Movement of the agitator blade means the both anchor stirrer move anti direction. • The both agitator having nos. paddle with 45°C • Homogenizer located at lowest point in the vessel for internal homogenization. • Top lid is mounted with hydraulic lifting device. • Integrated vacuum pump and vacuum equipments with manual controls. • Tilt able product bowl to discharge product or clean. • Top lid having connection for vacuum and charging of the material and visualize window. • Manual operated valves • Outer agitator is fitted with self pressure adjustment Teflon scrapper and drives through hollow shaft gear box with motor. • Centre agitator is having separate drive with gearbox with motor. • The scrapper is made from Teflon.  Optional Features : • A C Frequency Drive with variable speed for main agitator, counter agitator and homogenizer. • Mixing bowl with heating / cooling jacket and insulated. • Mixing bowl tilting type/ Wheel Mounting / Fixed. • Type of Mixing Blade: Single Anchor/Double with contra action/ planetary motion with single /double blade. • High speed homogenizer mounting from top/bottom.  Safety Features : • Emergency stop button • Safety vacuum relief valve • Limit switch at top lid • Over load protection by relay. • Semi automatic control system and safety equipments.
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