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Rapid Mixer Granulator - RMG /High Shear Mixer Granulator-HSMG (High Performance Mixing and Wet Granulation Process Technic) Application & Process : • The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. • High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required. Salient Features : • High speed mixing & granulating • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Automated maxing and granulating process in single bowl. • High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Unique design with four arm mixing impeller with blade angle to pushing product radically outward. • Chopper blade designed to cuts lumps and make granules. • Dual speed mixing impeller for mixing and intensify chopper for granulating. • Flush fitting discharge plug is electro pneumatically operated. • Air pursing for seal for both shafts. Optional Features : • PLC Controls with HMI touch screen, • Inline Milling at discharge, • Variable speed drive for main impeller and chopper. • Product bowl Jacketing for heating/ cooling and vacuumized mixing process. • Binder adding by spraying system with peristaltic pump. • Material charging by bin loader with IBC. • Flame proof motor and electrical. Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit. • Limit switch installed at discharge to ensure product container underneath of discharge. • Overload relay Protection and Emergency stop button
(Roll Compactor - Dry Compaction) Powder Dry Granulation Process. Application & Process : The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features : • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller. Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.
Roller Compactors For Dry Granulation Powder Dry Granulation Process:-  Application & Process : • The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. • The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process.  New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling.  Optional Features : • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller.  Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.
Tablet Press Machine - TabXpress-IV High Speed Double Sided with Pre-Compression Tablet Press Machine- GMP Model  Application & Process : • Prism TabXpress-IV is a High Speed Double Sided Rotary Tablet Compression Press suitable for millennium batch size production. • TabXpress-IV designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress -IV features a unique ergonomic design for EASY to Operate, EASY to Fast Changeover, EASY to Clean with minimum down time. The TabXpress is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-IV machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet. • The TabXpress-IV Tablet Press is offered in four different models viz. Tooling 45 Stn "D" Type, 55 Stn "B" Type, 69 Stn "BB" Type, 75 Stn "BB" Type. • The Machine Ergonomics Design Concept : • The TabXpress-IV has been completely new designed according to the most modern ergonomic aspects. • cGMP confirm. • Machine's basic construction with separate compression zone and drive zone and electric controls zone. • Fast Cleaning and Changeover capability. • Stainless Steel and Acrylic Glass Surrounding. • Easy to Operate and Maintenance.  Salient Features : • Design Conforming to cGMP standards. • Contact parts SS 316 and non contact parts SS 304. • TabXpress-IV is high speed double sided tablet press with internal gear drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling • Simple and Convenient Operation, Changeover, Cleanliness, Operator Protection and Easy to Maintenance. • Pre-Compression System to improve tablet quality • All Controls like tablet thickness, weight adjustment, Pre-press adjustment are in front of the machine and outside the compression zone • Turret Drive from Closed Gearbox through Internal Helical Gearing with Continuous Lubrication. • Electro Magnetic Clutch Drive for Safety, Ease and Maintains Free operation. • A C Frequency drive for Turret Motor and Feeder Motor. • Force Feeder for Powder Feeding with Bottom side drive. • Fast changeover and Easy cleaning designed with Easy removal Weight adjustment sector. • Upper guard with Hydraulic Cylinder and Lower guard From S.S. 304 fitted Limit switch. • Turret made from Special graded casting and option for 3pc.turret with S.S.316 Diepot. • Hydraulic Power Pack for Pressure Loading & Overloading release. • Auto Lubrication System for Turret gearing and fulcrum pins. • Paint free Tablet Compression zone. • Dust suction nozzle for Controlling Dusting. • Closed Dust free Front Electric Control Panel easy Removal type  Optional Features : • Gravity feeder System. • Powder level sensor in hopper. • During Start and Stop Rejection and Sampling device • Advance PLC controls with Touch Screen interface..  Safety Features : • Interlocked upper guard and Overload relay protection. • Overload pressure release mechanism. • Emergency stop button.
Ultra Vacuum Mixer - Vacuum Homogenizer Mixer- Vacuum Emulsion Mixer Vacuumized Mixing Technic  Application & Process : • Ultra Vacuum Mixer is applicable for a wide variety of viscosity product, i.e. emulsions and semisolid. It integrates mixing, vacuuming, heating, cooling and homogenizing functions into single machine, resulting in a considerably reduction in cycle time. Our range stretches from laboratory model of 10 liters up to production model of 6, 000 liters working capacity.  Application : • Pharmaceutical: Ointment, Cream, Gel, Lotion, Paste • Cosmetics: Cream. Gel, Lotion, Mascara, Wax, Lipstick, Sunscreen, Face masks • Body Care Products: Toothpaste, Shampoo, Conditioner, Liquid soap • Food: Mayonnaise, Ketchup, Sauce, Mustard, Dressing, Jam, Margarine • Chemical: Adhesives, Grease, Shoe Polishing, Car Polishing, Lubricants, Household cleaner, Viscoplastics Substance, Lacquer, Putty, Paint  Working Principle : • The basis of mixing system of Ultra Vacuum Mixer is a combination of counter - rotating paddle agitator and internal homogenizer. Gate-type agitator with cross baffles rotates in anti-clockwise direction while counter paddle revolves in clockwise direction, generating a disturbance in the normally circular flow pattern and dampen vortex formation. The blades of paddles are pitched to promote top - to bottom flow. In addition, adjustable scrapers are utilized to prevent the build-up of a stagnant film between the agitator and the vessel, and assure efficient heat transfer to product during heating and cooling steps. The speed of the agitator and the counter paddle can be varied separately. • Homo disperser, locates at the bottom of the vessel, accomplishes emulsification by physical action and centrifugal forces created by high speed rotation of the rotor. These actions would break up oil phase/ aqueous phase liquid stream into tiny and discrete droplets. Then they will be intensively and continuously mixed by counter - rotating agitator mechanism, and become final products. For versatility of use, interchangeable high viscosity and low viscosity homo disperser heads are provided with the system. Homo disperser speed is adjustable by inverter control. • Conical mixing vessel is jacketed for heating / cooling and completely enclosed. All contact parts are stainless steel 316. The vessel is designed to operate under vacuum; mixing and emulsification can then be performed without entrainment of air. • A temperature measuring probe, extending directly into the product, allows exact setting of the temperature with a view to process management. For process reproducibility, mixing time, product temperature, agitator speed, counter paddle speed and homogenizer speed can be controlled to the desired condition. • Raw material feeding to Prism Vacuum Mixer can be manual through the fully open lid, or completely automatic through vacuum system. Finished product is discharges by manual discharge valve or through special design transfer pump on mobile trolley into product container.  Design Features : • Designed strictly compliance with the stipulation of cGMP • Product contact parts AISI 316 Quality and Non contact parts S.S.304 Quality. • Machine compact in designed single base structure to for simplicity in mounting. • Top Ultra mixer agitator with extremely efficient shearing force. • Contra Movement of the agitator blade means the both anchor stirrer move anti direction. • The both agitator having nos. paddle with 45°C • Homogenizer located at lowest point in the vessel for internal homogenization. • Top lid is mounted with hydraulic lifting device. • Integrated vacuum pump and vacuum equipments with manual controls. • Tilt able product bowl to discharge product or clean. • Top lid having connection for vacuum and charging of the material and visualize window. • Manual operated valves • Outer agitator is fitted with self pressure adjustment Teflon scrapper and drives through hollow shaft gear box with motor. • Centre agitator is having separate drive with gearbox with motor. • The scrapper is made from Teflon.  Optional Features : • A C Frequency Drive with variable speed for main agitator, counter agitator and homogenizer. • Mixing bowl with heating / cooling jacket and insulated. • Mixing bowl tilting type/ Wheel Mounting / Fixed. • Type of Mixing Blade: Single Anchor/Double with contra action/ planetary motion with single /double blade. • High speed homogenizer mounting from top/bottom.  Safety Features : • Emergency stop button • Safety vacuum relief valve • Limit switch at top lid • Over load protection by relay. • Semi automatic control system and safety equipments.
Prism Pharma Machinery is manufacturer of wet and dry mixers which includes following range: High Shear Mixer Granulator- RMG Mass Mixer Paddle Mixer Blender Ribbon Mixer Blender Sigma Mixer- Z Blade- Dough Mixer Cone Screw - Nauta Mixer Drum Mixer Blender The Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. Optimum mixing achieved by fluidization by combination of defined geometry lifting action with multi zoned, triple paddle stirrer rotor turning about 80 % faster than other mixer and Ribbon blender Additional Information: Item Code: PPB-140 Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer) Port of Dispatch: Any Seaport Production Capacity: 10 Pieces Delivery Time: As Desire by Customer Packaging Details: Export Worthy Wooden Packing
Prism Pharma Machinery is leading manufacture of Tablet and Capsule Manufacturing Plant Liquid / Syrup /Suspension Manufacturing Plant Ointment / Cream / Toothpaste Manufactuing Plant Blister Packing Machine Rapid Mixer Granulator High Shear Mixer Granulator Mass Mixer Ribbon Mixer Paste Making Kettle Multi Mill Cone Mill Comminuting Mill Collid Mill Fluid Bed Dryer Tray Dryer Shelf Dryer Rota vacuum Dryer Vibro Sifter Turbo Sifter Octagonal Blender "V" Shape Blender Double Cone Blender Bin Blender Cage Blender Ribbon Mixer Paddle Mixer Kneader Mixer Nauta Mixer Tablet Compression Machine Film & Sugar Coating Auto Coater Conventional Coating, Filling & Sealing Machine Inspection, Sticker Labelling Machine, Homogenizer Centrifuge Disintegrator End Runner Vacuum Transfer System Ultra Planetary Sigma Drum Paddle Ribbon Mass Mixer Container Tumbler Screw Mixer Punch Storage Cabinet
Ointment - Cream - Tooth Paste- Gel Manufacturing Plant Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization. Application & Process: Ointment manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization. In operation, • The pre determined water quantity is added to water heating vessel. The steam is supplied and the addition of additives manually and mix at the set temperature. • Then the oil, wax, petroleum jelly is charged to wax phase vessel. The steam and heat are supplied in manufacturing vessel and the additives are added manually and mixed at the set temperature. • Vacuum pump transfers the heated wax and heated water to main manufacturing vessel. The additives are added manually and mixed at the set temperature and also the homogenizer performs emulsification and dispersion • After confirmation of cream / ointment discharge the product is transferred to storage tank using lobe pump. • Keeping the product under slow speed agitation in storage vessel the product is transferred to ointment tube filling machine through ointment transfer pump. Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of  Pre determined water phase vessel.  Pre determined oil, wax, petroleum jelly phase vessel.  Vacuum Homogenizer Mixer vessel.  Vacuum Pump  Storage vessel  Interconnecting pipeline.  Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)  Integrated automatic control panel.  Working Platform Design Features :  Design compliance with cGMP • Integrated Cleaning in Place-CIP. • Sterilizing In Place-SIP as an Option.  Batch Size • Available model 50 Liter to 5000 Liter working Capacity.  Materials • Product Contact AISI 316L. • Food Grade silicon rubber for seal.  Water Phase Vessel • Jacket for heating & cooling. • Heating Jacket Pressure (4 bar). • Heating by steam or hot water circulation. • Propeller stirring with top mounting. • Temperature controller & safety pressure Valve. • Bottom discharge with valve.  Wax Phase Vessel • Jacket for heating & cooling. • Heating Jacket Pressure (4 bar). • Heating by steam or hot water circulation. • Propeller stirring with top mounting. • Temperature controller & safety pressure Valve. • Bottom discharge with valve.  Manufacturing Vacuumize Homogenizer Vessel. • Jacket for heating & cooling. • Vacuumize process. • Vessel Inside Pressure (-1 /+2 Bar) • Heating Jacket Pressure (-1 /+6 bar) • Heating by steam or hot water circulation. • Agitator mixer with self pressure Teflon scrapper. • Scrapper cleanly working on both side. • High speed Homogenizer with toothed Rotor - stator type. • RPM sleeplessly with variable speed drive for agitator & Homogenizer. • High shear & pressurization of the homogenizer. • Thus homogenization of high viscosities up to 400.000 mPas. • Homogenizer mounted on lower position in the centre of vessel. • Top lid with motorized top lid for lifting & lowering. • Safety Interlock process with limit switch. • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP, SIP, Pressure gauge & safety valve. • Temperature controller & safety pressure Valve. • Bottom discharge with valve.  Vacuum System • Water Ring Vacuum Pump. • Vacuum gauge & Vacuum relief valve.  Storage Vessel • Skid type storage vessel. • Bottom cone is Jacket for heating.  Inter Connecting Pipe • Inter connecting Pipe line of all vessel for transfer Water, Wax & products. • Recirculation in manufacturing vessels. • Vacuum connecting pipe.  Working Platform • Rigid structure with anti slipping embossed plat. • Made from AISI 304.  Controls & Visualization • Electric Controls with digital display. • Optional PLC Controls with HMI Touch screen. • RPM and Process time entries. • Temperature controls- Heat/cool. • Vacuum start- Stop. • Integrated Data Recording for batch.  Safety Features • Emergency stop button • Safety vacuum relief valve & Indicator Gauge. • Safety Pressure Valve. • Limit switch at top lid
PRISM PHARMA MACHINERY is one of the leading Manufacturers and Exporters of high quality range of Pharmaceutical Machinery , Automatic Tablet Coater machine, High Speed Tablet Press machine , Liquid Syrup Manufacturing Plant, Pellets Making Process Equipment, Pilot and Laboratory Scale Machine, Pallets Making Equipment , Vacuum Homogenizer Mixer, High Shear Mixer Granulator-RMG across World.
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