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PRISM PHARMA MACHINERY is one of the leading Manufacturers , Supplier and exporter of Fluid Bed Dryer. (High Precision Fluidize Fast Drying & Agglomerating Process Technik) Application & Process: Prism Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding, and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches. Salient Features: • Design is cGMP – Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Single piece construction with Integrated retarding expansion chamber cum filter bag housing • Batch type dryer with available capacity 30 kg to 500 kg. Batch size • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. • Exhaust air blower with dynamic balance fan. • Built in Explosion vents and isolation valve protect equipment. • Automatic Temperature controls for Inlet Air and Process cycle time controls. • Washable filter media, FDA approved. • Auto pneumatic filter bag shacking system. • Sampling pot on product container. • Electric and Pneumatic controls panel. Optional Features: • Solid flow detection System. • Advance PLC controls with touch screen • Double scan AHU with Dehumidifier. • Steam or Electric Heater • Exhaust AHU with Filter • Silencer at exhaust blower. • CIP - WIP system. • Explosion proof motor and push button. • Differential Pressure gauge for filter. • Standard model machine with contact parts in S.304 & Non contact parts epoxy painted. Safety Features: • Product Bowl interlocking mechanism. • Automatic Temperature & controls, Process cycle controls. • Explosion flap ensure at retarding chamber. • Safe earthling system for static current. • Air pressure switch installed to ensure pressure is in limit. • Overload relay Protection and Emergency stop button.
Fluid Bed Dryer Machine • Prism Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. • The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size • The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding, and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. • The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. • Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. • The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Single piece construction with Integrated retarding expansion chamber cum filter bag housing • Batch type dryer with available capacity 30 kg to 500 kg. Batch size • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. • Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. • Exhaust air blower with dynamic balance fan. • Built in Explosion vents and isolation valve protect equipment. • Automatic Temperature controls for Inlet Air and Process cycle time controls. • Washable filter media, FDA approved. • Auto pneumatic filter bag shacking system. • Sampling pot on product container. • Electric and Pneumatic controls panel.  Optional Features : • Additional Product container. • Advance PLC controls with touch screen • Double scan AHU with Dehumidifier. • Steam or Electric Heater • Exhaust AHU with Filter • Silencer at exhaust blower. • CIP - WIP system. • Explosion proof motor and push button. • Solid flow detection System. • Differential Pressure gauge for filter. • Standard model machine with contact parts in S.304 & Non contact parts epoxy painted.  Safety Features : • Product Bowl interlocking mechanism. • Automatic Temperature & controls, Process cycle controls. • Explosion flap ensure at retarding chamber. • Safe earthling system for static current. • Air pressure switch installed to ensure pressure is in limit. • Overload relay Protection and Emergency stop button.
Prism Pharma Machinery is leading manufacturer of Industrial Centrifuge Machine. Application & Process: A Centrifuge is efficient machine for Liquid Solid separation and centrifugal filtration / fluid clarification in various industries such as Pharmaceutical, Bulk Drugs, API, Chemical, Textile, Herbal, Oil & Sugar Industries. The centrifuge is a simple device usually driven by a motor that woks on the principle of sedimentation. Objects in a centrifuge are rotated around a fixed axis, thus applying a force perpendicular to the axis. Salient Features: Design is cGMP – Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Centrifuge is used for separating liquids from solids and centrifugal filtration / fluid clarification. It is offered in basket sizes of 24 ” 36 ” 48 ” & 60”. Additional Information: Minimum Order Quantity: 1 Piece Item Code: PPMCENT Port of Dispatch: Any Seaport Delivery Time: As Desired by customer Packaging Details: Export worthy wooden packing
(Roll Compactor - Dry Compaction) Powder Dry Granulation Process. Application & Process : The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. New Design Features : • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • To achieve maximum bulk density and output by various type of rolls. • Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. • Machine fitted with Corrugated rolls. • Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality • Option available for the compacting roll can be designed to provide with water cooling system.. • A C Frequency Variable Speed Drive for Auger • Top and bottom scrapper of the roll to scrape off powder sticking on the roll. • Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. • The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features : • Option for Uniform force system by hydraulically for Roller. • Optional Water Cooling system for rolls & hopper. • Inline Granulation with Granulator & sifting • PLC Controls with HMI touch screen. • Automatic loading by Vacuum Transfer system. • Flame Proof Electrical. • AC frequency drive for Roller. Safety Features : • Limit switch for chamber, Slip clutch at drive of auger. • Overload relay & Emergency stop.
Rapid Mixer Granulator - RMG /High Shear Mixer Granulator-HSMG (High Performance Mixing and Wet Granulation Process Technic) Application & Process : • The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. • High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required. Salient Features : • High speed mixing & granulating • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Automated maxing and granulating process in single bowl. • High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Unique design with four arm mixing impeller with blade angle to pushing product radically outward. • Chopper blade designed to cuts lumps and make granules. • Dual speed mixing impeller for mixing and intensify chopper for granulating. • Flush fitting discharge plug is electro pneumatically operated. • Air pursing for seal for both shafts. Optional Features : • PLC Controls with HMI touch screen, • Inline Milling at discharge, • Variable speed drive for main impeller and chopper. • Product bowl Jacketing for heating/ cooling and vacuumized mixing process. • Binder adding by spraying system with peristaltic pump. • Material charging by bin loader with IBC. • Flame proof motor and electrical. Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit. • Limit switch installed at discharge to ensure product container underneath of discharge. • Overload relay Protection and Emergency stop button
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