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Prism Pharma Machinery is leading manufacture of Tablet and Capsule Manufacturing Plant Liquid / Syrup /Suspension Manufacturing Plant Ointment / Cream / Toothpaste Manufactuing Plant Blister Packing Machine Rapid Mixer Granulator High Shear Mixer Granulator Mass Mixer Ribbon Mixer Paste Making Kettle Multi Mill Cone Mill Comminuting Mill Collid Mill Fluid Bed Dryer Tray Dryer Shelf Dryer Rota vacuum Dryer Vibro Sifter Turbo Sifter Octagonal Blender "V" Shape Blender Double Cone Blender Bin Blender Cage Blender Ribbon Mixer Paddle Mixer Kneader Mixer Nauta Mixer Tablet Compression Machine Film & Sugar Coating Auto Coater Conventional Coating, Filling & Sealing Machine Inspection, Sticker Labelling Machine, Homogenizer Centrifuge Disintegrator End Runner Vacuum Transfer System Ultra Planetary Sigma Drum Paddle Ribbon Mass Mixer Container Tumbler Screw Mixer Punch Storage Cabinet
Prism Pharma Machinery is manufacturer of wet and dry mixers which includes following range: High Shear Mixer Granulator- RMG Mass Mixer Paddle Mixer Blender Ribbon Mixer Blender Sigma Mixer- Z Blade- Dough Mixer Cone Screw - Nauta Mixer Drum Mixer Blender The Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. Optimum mixing achieved by fluidization by combination of defined geometry lifting action with multi zoned, triple paddle stirrer rotor turning about 80 % faster than other mixer and Ribbon blender Additional Information: Item Code: PPB-140 Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer) Port of Dispatch: Any Seaport Production Capacity: 10 Pieces Delivery Time: As Desire by Customer Packaging Details: Export Worthy Wooden Packing
Ribbon Mixer Uniform Dry Mixing Process  Application & Process : • Ribbon blender mixer is used for uniformly dry mixing and blending applications in the pharmaceutical, chemical, cosmetic, food, pesticides, detergents, and plastics industries. The Ribbon Blender comprises of a U-shaped horizontal trough, specially designed Double Helical Ribbon Agitator, rigid fabricated structure motor, gear box. • • In operation, material is filled to the top of the outer ribbon. The shaft rotates at relatively low speed and the moving ribbons push the material back and forth mixing it. The outer ribbon rotation displaces the material from the ends to the center while the inner ribbon rotations move the material from the center to the ends. This counter-current action results in homogenous blending. Mixing is achieved in 15 to 20 minutes with 90 to 95 % or better homogeneity. The bottom discharge provided for unloading of the material and easy cleaning of the mixing drum. Specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum.  Salient Features : • Available in Capacity 50 kg to 5000 kg. model. • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Uniform dry maxing process. • The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules result in good quality. Minor ingredients are dispersed homogeneously without the need for pre-mixing • Double or triple action with blending occurring in the small voided areas immediately behind the blending ribbons. • The interlocked acrylic covers of product container, enclosed drive& Overloads relay protection.  Optional Features : • Orientation of discharge is in side or centre. • AC Frequency Drive with Variable speed, • Jacketing for heating & Cooling, • Vacuumized operation. • PLC controls with HMI Touch Screen. • Flame Proof Electrical.  Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Overload relay Protection and Emergency stop button
Rapid Mixer Granulator - RMG /High Shear Mixer Granulator-HSMG (High Performance Mixing and Wet Granulation Process Technic) Application & Process : • The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. • High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. • The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required. Salient Features : • High speed mixing & granulating • Design is cGMP - Current Good Manufacturing Practices compliance • All Product contact parts AISI 316 & non contact parts AISI 304. • Automated maxing and granulating process in single bowl. • High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. • Unique design with four arm mixing impeller with blade angle to pushing product radically outward. • Chopper blade designed to cuts lumps and make granules. • Dual speed mixing impeller for mixing and intensify chopper for granulating. • Flush fitting discharge plug is electro pneumatically operated. • Air pursing for seal for both shafts. Optional Features : • PLC Controls with HMI touch screen, • Inline Milling at discharge, • Variable speed drive for main impeller and chopper. • Product bowl Jacketing for heating/ cooling and vacuumized mixing process. • Binder adding by spraying system with peristaltic pump. • Material charging by bin loader with IBC. • Flame proof motor and electrical. Safety Features : • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit. • Limit switch installed at discharge to ensure product container underneath of discharge. • Overload relay Protection and Emergency stop button
PRISM PHARMA MACHINERY is one of the leading Manufacturers , Supplier and exporter of high quality range of Ointment Plant, Ultra Mixer, Tray Dryer, Octagonal Blender, Axial Extruder, Oscillating Granulator, Mass Mixer, Multi Mill, Cone Mill, Comminuting Mill, Vibro Sifter across World.
Auto Coater High Efficiency and Intelligent Automatic Tablet Film & Sugar Coating Technic  Application & Process : • The Prism's advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc.  Automatic Tablet Coater is designed for the application of: 1. Film Coating with organic solvent, Enteric Coating and aqueous coating 2. Sugar Coating  Working Principle : • The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen. • Flexible batch operations • Complete separation of production and technical area • Extremely user friendly software and operation through PLC • The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door. • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face. • Perforated Pan having variable speed through AC frequency Drive. • Pan mouth closed with Stainless steel door with a glass for process visualization. • A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover. • FLP Fluorescent Light is provided for illumination inside the pan • All doors, safety guards and covers are provided with a silicon food grade seals • Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer. • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. • Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning. • Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck. • Inlet air and Exhaust air flow controls through AC Frequency drive of both blower. • Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumiditifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron. • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality. • Treatment of exhaust air for pollution free operation. • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area. • Tablet discharging facility will be through the special diverter assembly • Advanced CIP /WIP System is provided for pan internal by spraying ball and outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air. • All motor are flam proof/ Explosion proof provided. • Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens make for complete automatic coating process and batch data receipt management . Also option for SCADA connectivity with FDA 21 CFR part 11 • The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.  Optional Features : • Interchangeable Pan • Solid Pan for confectionery products. • Wet Scrubber • Dry Dust Collector • Dehumidifier • Steam or Electric Heat Exchanger. • Tablets charging by bin loader. • SCADA Connectivity.
Laboratory Scale Tablet Coater High Efficiency and Intelligent Film Coating Technic o Application & Process : • The prism compact NewLABOcoata- Lab Auto Coater is high efficiency and intelligent automated film & sugar coating advance technology is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film & sugar coating of tablets, Pills and candies with film - organic solvent and aqueous coating. • The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. o New Design Features : • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316/ 316 L Quality. • Complete automatic coating processes with advanced PLC Controls with HMI touch Screen. • Perforated coating pan with mixing baffles, anti slide ribs and variable speed by VFD. • Enclosed pan drive through reduction gear box and motor. • All doors, safety guards and covers are provided with a suitable food grade seals. • The perforated pan has a suitable mouth opening for tablet Charging and Discharging which provided with stainless steel cover and a glass window for process visualization. • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided. • Atomized Spraying system with solution holding tank, peristaltic pump, atomized spray gun and auto electro-pneumatic spraying controls system through PLC • Inbuilt Inlet Air handler with blower, electric heater, 20 & 5 micron filter & 0.3 micron HEPA. • Inbuilt Exhaust air blower with 20 micron filter. • Inlet air flow and exhaust air flow can be adjusted through VFD of blower. • Differential pressure indicator for pan and HEPA filter. • WIP/CIP system for easy cleaning • Option for Interchangeable pan. o Safety Features : • Explosion proof electric motor. • Auto shutoff system for over limit temperature/ heating & Auto stop when process is completed. • Air pressure switch installed to ensure pressure is in limit. • Differential pressure indicator for HEPA Filter. • Overload relay controls.
Prism High Shear Mixer Granulator- PRMG- 12 GMP Model Dry and Wet Powder Mixing Technik  Application & Process: The Prism compact LABOmix High Shear Mixer Granulator is a multi purpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization. Prism NewLABOmix-High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application. The overall concepts of the NewLABOmix steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vertex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation than granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are than rapidly discharge.  New Design Features: • Designed strictly compliance with the stipulation of cGMP. • Product contact parts AISI 316 Quality & Food grade silicon. • High speed mixing, homogenizing, humidifying, granulating and pelletizing process. • Easy to install, operate, clean, convenient & user friendly. • Mobile self-contained unit and Plug 'n' Play concept for easy installation • Machine fitted with Interchangeable type product bowl with 10 liter working volume. • Machine bowl designed with machined bottom plate with cylindrical body with top cone for fast mixing and radius corner for material fluidization. • Impeller blade designed with 3 nos. paddle with to be create centrifugal force for mixing. • Main impeller drive trough rigid gearbox with motor. • “U” shape chopper blade with 2 nos. blade of each longer and shorter for granulation. • Chopper blade drive coupled with directly motor shaft. • Variable Speed for main impeller and chopper blade by VFD. • Teflon seal for main impeller and chopper blade shaft. • Air purging system for seals of main and chopper impeller. • Top lid with made form poly carbonate for fully process visualization and having pot for binder adding and limit switch for safety. • Machine structure is completely made from S.S304Q. • Product contact parts are mirror finished and non contact parts are matt finished.  Optional Features: • Optional Automatic advanced PLC controls with HMI Touch screen.  Safety Features: • Total drive transmission system enclosed • Limit switch installed in the top lid ensure lid is closed • Air pressure switch installed to ensure pressure is in limit.
Bin Washing System : CIP / WIP Closed Clean In Place / Wash in Place System for IBC Bin  Application & Process : • CIP/ WIP system is useful for cleaning and washing at place of Vessel, Tank, Bin, Fluid Bed Equipment, High shear Mixer, Blender, Auto Coater and IBC Bin. • We manufacture of CIP/WIP system with complete closed CIP/WIP system for Bin washing. • Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and PLC controls system with HMI. • Used bin is oriented in the closed cabinet and closed entrance main door for washing. Washing cycle time can be set as per requirements for Plain water, Hot water, Detergent, Distilled water. In auto mode Bin wash automatically as per sets cycles. There are nos. of spraying nozzles for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot with recirculation of water connection with pump if required then it can be recalculated. After complete washing cycles then bin is dry by passed filter hot air circulation by air handling unit. After drying of Bin on set temperature then released for new batch safe storage. • Closed washing system for bin can be supplied with storage tank for water, Hot water generator, detergent tank and air handling unit as per customer requirements.  Salient Features : • Design is cGMP - Current Good Manufacturing Practices compliance. • All contact parts AISI 316 & non contact parts AISI 304. • CIP (Cleaning-In-Place) is a system designed for automatic cleaning by Plain water, Hot Water, detergent, D.M.Water and rinse solutions without major disassembly and assembly work. • Closed cabinet type washing system for washing of Bin.. • Capacity is designed to accordingly as per customer requirement • The Clean-In-Place Systems can be provided reservoirs for detergent and rinse solutions as well as pumping and heating capabilities for the solutions. • The washing process consists of several cycles in which rinsing material is recycled through the bin, pumps, valves and other process equipment in the flow system. • The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc. • All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement. • It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.
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